Prabhakaran V
Chennai
Summary
Mechanical Engineer with experience in Maintenance, Planning and Scheduling of Preventive, Corrective and Predictive maintenance for Rotary and Static equipments. On field experience in Oil & Gas industries which includes refinery, petrochemicals and its associated terminals & tank farms. Hands on experience in SAP PM & MM modules. Exposure in Reliability centered maintenance (RCM), Risk Based Inspection (RBI) and MTO (Manage Threats and Opportunities). Also having construction experience of erection and commissioning of new plan and expansion of existing production units.
Overview
11
11
years of professional experience
Work History
Engineer – Maintenance
Shell Chemicals
01.2022 - Current
- Remote planning and preparing work of corrective and preventive maintenance of rotary and statice equipment for Shell Chemicals Netherlands - Moerdijk.
- Work preparation includes creating sequential task list of activities with right resource and time required to perform those tasks as per local norms.
- Creating material and service requisition to perform the maintenance task.
- Creating quality workpacks which includes but not limited to Photopack, plot plan of location where the job needs to be executed, Mark-up P&ID, MSDS of product/chemicals involved in the job, Reliability check list based on job nature (like Flang protocol, Start-up check list etc..)
- In preventive planning creating, modifying and deleting Maintenance plans & maintenance items based on IMS request form various reliability studies like RCM, RBI, HEMP, IPF etc.
- BOM management by creating material codes for equipment
- Creating new Maintenance plans includes tasklist creation, workpack creations and material booking for a particular preventive task in master data level itself.
- Knowledge in reliability frameworks like asset register, asset care plan, asset care strategies, MTO and continuous improvement process.
Engineer – Mechanical Maintenance
Reliance Industries Limited
05.2018 - 12.2021
- Maintenance activities for equipment like Marine loading arms, Fog/Fire monitors hydraulic operated, mooring hooks – hydraulic and electrically operated, Gangway – hydraulic operated, Gear pumps, centrifugal pumps, Diesel engines, Two-stage vertical pumps, screw compressor, pipelines (CS, SS, FRP, PVC), EOT cranes, Fixed cranes, Belt conveyor, HVAC - Vapour compression chiller, Split AC Units, AHU, Blowers, Fire Dampeners, Membrane Skids, Agitators with gearbox, Booster Pumps, etc.
- Regularly performs routine preventive maintenance, planned shutdown maintenance and breakdown maintenance in Jetty area.
- Maintaining spares and consumables for maintenance activities.
- Maintaining maintenance related IMS documents.
- Co-ordinating contract supervisors and workers for various jobs according to nature of jobs
- Creating, reviewing and updating SMPs (Standard Maintenance Procedure) of equipment regularly.
- Ensuring safe execution of jobs by contract personals via site inspection, safety audits., etc
- Job planning – Monthly, weekly and daily planning of jobs to be carried out based on manpower availability, material availability and operational clearance to perform certain job without causing downtime or with minimum downtime and to achieve proper utilization of available resources.
- Provide proper technical solutions to reduce repetitive failures of equipment.
Engineer – Mechanical Maintenance
Aarti Industries Limited
11.2017 - 05.2018
- Performs preventive, breakdown and shutdown maintenance for all rotary and static equipment in MMA, Ester and ETP.
- Maintenance and service of rotary equipment like pump, agitators, gearbox, ID fan, etc.
- Maintenance and service of static equipment like Distillation column, Heat exchangers, Reactors, Vessels, Valves, Pipelines, etc.
- Maintains critical spares and consumables required for plant maintenance
- Plan and distribute maintenance activities for respective field engineers.
- Strictly follows safety norms and work permit system
- Technical support for plant extensions, line modifications and new installations in respective plants
Engineer – Maintenance and Projects
Archean Chemical Industries Private Limited
07.2014 - 10.2017
- Actively performs preventive and scheduled maintenance for all rotary and static equipment (Pumps, Conveyors, Agitators, Reactors, Cooling Tower, Vam Chiller, Pipeline, Dryer, Heat Exchangers, Centrifuges, Valves, Desuperheater and CRPS) in a 24x7, 20 TPH production capacity, SOP (Sulphate of Potash) plant.
- Monitored spare material availability and communicated updates to management.
- Collaborated with project teams to ensure timely completion of maintenance projects.
- Implemented design modifications to enhance equipment reliability.
- Actively involved in construction and commissioning of 7.5MLD capacity Desalination unit.
- Vendor management for routine and non-routine maintenance activities.
- IMS implementation which includes creation of importance maintenance documents like standard maintenance procedures (SMP), LLF checklists, etc.
- Produce the most efficient solutions to complex engineering problems faced during the running hours of plant.
- Regularly check availability of spare materials in stores and update the same to the manager in order to maintain optimum material stock in store.
- Created IMS (Integrated Management System) documents and maintains IMS standard for mechanical maintenance activities in our plant.
Education
B.E - Mechanical Engineering
Sri Venkateswara College of Engineering
Chennai, Tamil Nadu04-2014
Skills
- Plant Maintenance (Preventive, Corrective and Predictive maintenance)
- Maintenance and Turnaround planning
- Inventory Modelling
- Supply Chain Management
- SAP – MM & PM Module n, etc)
- MS Office ((Excel, Word & PPT)
- AutoCAD
- Construction and Commissioning
- RCA – Casual leaning 5 why
- Power BI
- MS Power apps
- MS Power Automate
Timeline
Engineer – Maintenance
Shell Chemicals
01.2022 - Current
Engineer – Mechanical Maintenance
Reliance Industries Limited
05.2018 - 12.2021
Engineer – Mechanical Maintenance
Aarti Industries Limited
11.2017 - 05.2018
Engineer – Maintenance and Projects
Archean Chemical Industries Private Limited
07.2014 - 10.2017
B.E - Mechanical Engineering
Sri Venkateswara College of Engineering
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