Prabhat Gupta

Engineering head of green hydrogen, green ammonia, and its derivatives.

Develop P&ID of the green hydrogen generation system from 100 NM3/hr to 8000 NM3/hr.

Clear TQ of 10,000 NM3/hr to 35,000 NM3/hr HGU PU Unit.

Support the BD team in equipment costing.

Vendor development and vendor management.

Develop the configuration of a system of 20 MW to 40 MW.

Verify the vendor data sheet for the specified system configuration.

Design and process validation of GLT, purification unit, and buffer tank.

RFQ Preparation.

Interactions with the technology supplier, vendor consultation.

Project coordination.

Attending meetings, webinars, and conferences.

Project site assessment.

Support the client and provide solutions regarding hydrogen transportation, schemes, and challenges of generation and hydrogen mobility.

Complete the design and engineering of the 5 NM3 Adani Mundra project, which is a lab-scale project. P&ID, control and operating philosophy, instrument selection, valve list, etc.

Working on a 16 MW inquiry.

Working on a 160 MW hydrogen generation unit with a common/single gas separation unit and a common purification unit for an 80 MW system. (Sembcorp Green Energy).

Designing of a de-oxy column with a design pressure of 180 bar g and a hydrogen generation flow of 11,000 nm³/hr (L&T GREEN).

Designing of NaOH solution-based hydrogen generation unit of 18,200 NM3/hr, common purification unit. This system is based on a 10 MW single stack.

Design of a 100 MW hydrogen generation system.

Design of the Ammonia Purification Unit for Prozeal Green Energy Private Limited.

• Engineering Lead of Projects.
• Designing of process vessels, line sizing, preparation of GA from the drafting team.
• Preparation of Control and Operating Philosophy, Preparation of P&ID of Alkaline and PEM Electrolyser-Based Plant.
• Helping the Project Management team with the execution of the project and delivering it on time.
• Lead 250 nm³/hr H₂ Production Project of Bokaro SAIL (Jharkhand). (Jharkhand).
• Co-ordination with the vendor for the best possible price.
• HAZOP Study.
• Engineering lead of a 250 NM3/hr H2 generation system for a zero footprint industry.

• Site In-Charge/Senior Engineer
• Under my supervision, a 24-member team and 4 departments. Lead and under them, six engineers in each department.
• Safe handling of plant operation, and safe operation of the hydrogen plant.
• Worked in a green hydrogen plant in which technology was provided by PERIC-CDQ-500/2.0, and the hydrogen generator was by water electrolysis.
• Preparation of the daily report, preparation of the data sheet of specific energy, startup energy, etc.
• Preparation of the SOP for newly installed equipment.
• Commissioning of the H2 plant, operation of the H2 plant through PLC, operation of the electrolyzer, and operation of the purification section in the H2 plant.
• Working Safely in the Green Ammonia Plant Designed by KAPSOM.
• Preparation of LYE solution (KOH and V2O5).
• Operation of the hydrogen plant in automation mode through PCS and EMS.
• Implement the PTW system in the Green Hydrogen, Green Ammonia plant at Bikaner.
• Determined equipment failure root cause and implemented solutions.
• Mentored junior engineers, providing guidance in best practices and fostering professional growth opportunities.
• Enforced rules and regulations to keep working environment safe.
• Guiding the head office process team for equipment selection and process operation philosophy.

• Plant commissioning, startup activity, and PGTR test.
• PCC Engineer in Ammonia Plant: All PCC activities.
• PAC Compressor with turbine handling (MAN).
• Synthesis gas compressor – MHI
• Compressor lube oil flushing, calibration of the governor, and solo run activity with the team were done successfully.
• Lead the NG line-up activity in the Ammonia Plant.
• Catalyst loading and catalyst dedusting activities of the primary and secondary reformer.
• Coordinated with technical liaisons and construction team members to address technical issues for meeting project requirements.
• Liaised with vendors to resolve equipment-related issues promptly, minimizing downtime during commissioning phases.
• HALDAR TOPSOE Licensor. 2200 MTPD Ammonia.

• Plant commissioning, startup activity, and PGTR test.
• Commissioning Engineer in Ammonia Plant - All PCC Activity.
• Syn gas Compressor – MHI
• DCS logic check with client - YOKOGAWA. Field operation in the ammonia plant.
• Steam blowing and chemical cleaning of the steam network in the ammonia plant.
• KBR Licenser: 2200 MTPD Ammonia.

• Operation of the tank farm, maintain the control room log sheet, CCR sheet, and field log sheet.
• Operation of a 3-stage separator, chiller, JT valve, and stripper column.
• Equipment troubleshooting, implement work through the permit-to-work system, and handle the plant during startup and shutdown.
• Operation of the centrifugal pump and reciprocating compressor.
• Operation of the pig launcher and pig receiver at the battery limit.
• Mangla Process Terminal (200,000 barrels per day)

• Operation of the propylene refrigerant compressor, ethylene refrigerant compressor.
• Operation of expander compressor, operation of hydrogen compressor, operation of reboiler, and condenser.
• Operation of the distillation column.
• Operation of the centrifugal pump, operation of the PSA unit, and maintain the field log sheet.
• Emergency handling of plant operations during a blackout.
• Implementation of work permits in the cold section area, hot work permits, cold work permits, etc.
• Gas Cracker Unit (Cold section) 1,312,590 MT C2, C3.