Pradap C
32/12 2nd Street, Sinthamanipudur (po) Irugur (Via)Coimbatore
Summary
Safety-oriented Maintenance offering 10 years of troubleshooting and repair expertise. Dedicated and reliable with skills in problem solving,electrical work. Team-oriented with commitment to completing tasks on-time and under budget.
Overview
9
9
years of professional experience
Work History
Automation – Senior Engineer
FOXCONN HONHAI TECHNOLOGY INDIA MEGA DEVELOPMENT PRIVATE LIMITED
Chennai
2024.01 - Current
- Handling the NPI projects in sub lines and run the Engineering build (P1,P2,EVT,CRB,OVB,PPVT and MP
- After machine installation done theDQ,IQ,OQ,MQ,PQ Verification
- Handling the Automation SPM machines like Justech,Bozhon,Secote,Hexagon etc.
- Maintaining the machine yield and cycle time to achieve the UPH on hourly basis in NPI
- Troubleshoot the problem in machine and done the FA and implement the CA in permanent basis
- Check the CPK and GRR in machines (Gantry calibration and CCD vision systems ) Implementing thePOKE-YOKEin machine and check the fool proof and avoid the unnecessary breakdowns
- Maintain theLBU,EIH,BUSOP,PO,PR,HR tracker followed for NPI machines Maintain and build the good team and share the D-D activities
- Handling the customers at critical situation and close the NC points with CFT team.
Manufacturing Engineer– Senior Engineer
TATA ELECTRONICS PRIVATE LIMITED
Hosur
2022.12 - 2024.01
- Trouble shooting Automation SPM machines like Glue dispensing machine, (SAEJONG) CCD inspection machine, Hot melt glue machine, Auto screwing, Screw drivers Conveyors, printers and rollers etc
- Transforming the Customer expectations into viable technical solutions in close co-operation with the CFT Team
- On time done the preventive maintenance and achieve the machine yield
- Troubleshoot the problem of Drive controllers and Machine breakdowns
- Implementing the kaizen for change the fixture DQ and reduce the excess spare cost Maintain the predictive maintenance and achieving the MTTR and MTBF Maintain and build the good team and share the D-D activities
- Handling the customers at critical situation and close the NC points with CFT team.
- Coordinated with vendors, suppliers and manufacturing personnel to resolve technical and quality issues.
Automation – Senior Engineer
WINTEC MOBILE COMMUNICATION INDIA PRIVATE LIMITED
Tirupathi
2020.11 - 2022.11
- Trouble shooting machines like Glue dispensing machine, CCD inspection machine, Hot melt glue machine, Auto screwing, Battery Roller, Screw drivers Conveyors, printers and rollers etc
- Maintain the machine critical spare lifetime according to MTBF
- Implementing the kaizen and poke-yoke for avoiding unnecessary damages
- Troubleshoot the problem of Drive controllers and Machine breakdowns
- Responsible for development of new projects and machine installation
- Maintain MTTR, MTBF and Up time
- Installing and troubleshooting VFDs with suitable parameters.
Equipment/Automation- Engineer
WISTRON INDIA PRIVATE LIMITED
Bangalore
2018.11 - 2020.11
- PLC Programming machine breakdown activities and troubleshooting all Automation machines
- Machine building and installation of all types of automation machines
- Examined and analysed Mean Time between Failures (MTBF) & Mean Time to Repair (MTTR) to achieve zero breakdowns
- Implementing and reconditioning of machine controllers and panel wiring
- Performing Preventive maintenance and predictive maintenance as per schedule
- Break down and PM notifications data updating in SAP
- Configuring and troubleshooting of bar code scanners (HONEY WELL, COGNEX, BRADY etc…) and printers
- Using appropriate problem-solving tools such as why analysis and PDCA as well maintaining 5s and kaizen activity at workplace
- Trouble shooting of R-CAM, BATTERY, OPP Wrapping, Laser etching Auto conveyor and pick and place system.
Automation - Executive
PACIFIC CYBER TECHNOLOGY INDIA PRIVATE LIMITED
Gujarat
2018.05 - 2018.10
- Performing machine breakdown activities and troubleshooting all Automation, Auto screwing machines etc..
- Preventive maintenance schedule Performing and categorizing machines on a priority basis to achieve a zero breakdown
- Auto gluing, aging rack and Conventional Machine Break down and Maintenance
- Auto Machines Problem finding, Editing and Programming of HMI Pneumatic and Hydraulic System Maintenance and Installation
- Break down and PM notifications data updating in SAP
- Implementing predictive maintenance analysis and maintaining critical spare parts for machines
- Suggesting necessary improvements in automation and conventional machines to improve accuracy & reduce downtime
- Responsible for auxiliary equipment maintenance like hot air gun and shrink machine.
Junior Engineer– FAP Maintenance
RISING STAR MOBILE INDIA PRIVATE LIMITED
Tada
2017.05 - 2018.05
- Performing equipment breakdown activities and Utility maintenance
- PLC Programming machine breakdown activities and troubleshooting all Automation machines
- Machine building and installation of all types of automation machines
- Examined and analysed Mean Time between Failures (MTBF) & Mean Time to Repair (MTTR) to achieve zero breakdowns
- Implementing and reconditioning of machine controllers and panel wiring
- Performing Preventive maintenance and predictive maintenance as per schedule
- Break down and PM notifications data updating in SAP
- Troubleshooting and problem solving of Reflow oven PS50, soltec XPM2 820 and OMRON, temperature controller
- Implementing the kaizen and save the Cost of Auto Screwing machine spares.
Automation –Technician
SALCOMP MANUFACTURING INDIA PRIVATE LIMITED
2015.10 - 2017.05
- Performing equipment breakdown activities and Utility maintenance
- Planning preventive maintenance of equipment (Tanac, Detzo, Auto core coil winding, exhauster)
- Implementation of Auto core tapping machine cleared ERROR – P and got kaizen award
- Monthly checklist for the power consumption and planning to reduce less power consumption
- Working of HAN’S LASER YLP-D20 machine use of secondary soldering and handling the alignments issue and create a new programme
- Working Knowledge of Reflow oven vitronics soltec XPM2 820 and OMRON, temperature controller.
Education
B. Tech in Electrical and Electronics Engineering -
Indian Institute of Integrated Science Technology and Research
05.2023
Diploma in Electrical and Electronics -
PSG Polytechnic
05.2014
School -
SRI RAMAKRISHNA MISSION VIDYALAYA
01.2010
Skills
- NPI Projects Handling
- 7QC Tools,8D tools,
- PLC troubleshooting
- 5 why analysis,4M, DMAIC Process
- Customer Handling, CFT
- DQ,IQ,OQ,MQ,PQ Verification
- Cost Estimation
- Team Management
- Supplier Management,
- FA Report , CPK , GR&R
- JMP , Correlation
Accomplishments
- Cleared ERROR-P in Auto core tapping machine and save cost reduction.
- Applied different strategic program to reduce machine cycle time and breakdown time.
Personal Information
- Father's Name: Chandran. M
- Date of Birth: 03/07/1996
- Gender: Male
- Marital Status: Single
Languages
- Tamil
- English
- Telugu
- Hindi
- Kannada
Disclaimer
I declare that the information and facts stated above are true to the best of my knowledge.
Timeline
Automation – Senior Engineer
FOXCONN HONHAI TECHNOLOGY INDIA MEGA DEVELOPMENT PRIVATE LIMITED
2024.01 - Current
Manufacturing Engineer– Senior Engineer
TATA ELECTRONICS PRIVATE LIMITED
2022.12 - 2024.01
Automation – Senior Engineer
WINTEC MOBILE COMMUNICATION INDIA PRIVATE LIMITED
2020.11 - 2022.11
Equipment/Automation- Engineer
WISTRON INDIA PRIVATE LIMITED
2018.11 - 2020.11
Automation - Executive
PACIFIC CYBER TECHNOLOGY INDIA PRIVATE LIMITED
2018.05 - 2018.10
Junior Engineer– FAP Maintenance
RISING STAR MOBILE INDIA PRIVATE LIMITED
2017.05 - 2018.05
Automation –Technician
SALCOMP MANUFACTURING INDIA PRIVATE LIMITED
2015.10 - 2017.05
B. Tech in Electrical and Electronics Engineering -
Indian Institute of Integrated Science Technology and Research
Diploma in Electrical and Electronics -
PSG Polytechnic
School -
SRI RAMAKRISHNA MISSION VIDYALAYA
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