Summary
Work History
Skills
Accomplishments
Software
Education
Manager

Pradeep R

Deputy Manager, Maintenance
Bengaluru,KARNATAKA

Summary

Agile and adaptable staff leader with stellar work history, motivational approach and upbeat nature. Skilled at training employees and leveraging organized approaches to handle daily planning, scheduling and customer service requirements. Forward-thinking and industrious with diplomatic communication style focused on maximizing engagement and satisfaction.

Work History

Dy Manager Maintenance

Exide Industries
Hosur, Tamilnadu
05.2008 - Current

• Preventive Maintenance.
• Planning and Implementation of preventive maintenance and CBM.
• Review update PM schedule with respect to improvements.
• Preventive maintenance time and cost reduction target for each section.
• Improvement projects.
• Improve machine quality by identifying / redesigning machine, developing cost-effective solutions and overseeing successful implementation into production.
• Implementing TPM, POKA YOKE and KAIZENS.
• Root cause analysis of each problem for long term solution.
• Down time reduction.
• Analysis of Break down periodically to do CAPA to improve on availability of equipment's for better productivity and OEE.
• Maintaining of Critical spares to avoid any delays due to non-availability of spares.
• Location specific spare management to reduce MTTR.
• Regular interaction with machine operator.
• Kaizen to improve MTTR and MTBF.
• Project Management.
• Capex planning and execution in plant level.
• Part/make standardization.
• New machines installation.
• Ensuring smooth transition from installation to production.
• Cost.
• Control expenditure within budget by improving MTBF,MTTR and cycle time.
• Daily monitoring for Consumable, maintenance and energy cost.
• Data Management.( SAP-PM )
• Notification (preventive/breakdown/improvements).
• Will be able to get all reports ( Cost, time, MTTR, MTBF, PM adherence ).

Production Engineer

J C Industries
Bangalore, Karnataka
12.2006 - 12.2007

• About Company –Injection molding industry.
• Preparing daily production reports.
• Inventory control, Dispatch as per schedule.
• Implementing improvement activity.
• Increased production by setting change time reduction.

Quality Engineer

Alpha Systems
Bangalore, Karnataka
11.2005 - 11.2006

• About Company – Sheet metal industry-Mainly supplying for IFB Autoliv.
• Work profile Part inspection, Daily reports, Preparing PPAP.

Skills

Maintenance and troubleshooting

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Accomplishments

· Reduced breakdown from 4.2% to 1.07%

· Increased zero breakdown machines from 2 to 9.

· Planned maintenance time reduced from 24 hrs to 9 hrs.

· Supervised team of 22 staff members.

· Implementation team of SAP-PM.

. Used Microsoft Excel to develop inventory tracking.

Software

Catia V5 R14

Solid works

MS Office

Excel

Power point

ABB basic robotic programming

Education

Bachelor of Science - Mechanical Engineering

SCMS School Of Engineering
Cochin
2001.05 - 2005.05

Diploma - Polymer Science

Govt Polytechnic
Kottayam,Kerala,India
1997.04 - 2000.04
Pradeep RDeputy Manager, Maintenance