PRADEEPKUMAR RAJKUBER SONI
Ahmedabad
Summary
With over 16 years of experience in manufacturing and project management, expertise lies in leading production teams and utilizing a wide range of production and tool room machinery. Strong proficiency in programming CNC machines, including setups for up to 5 axes, using controls such as Haas, Siemens, Fanuc, Okuma, Mitsubishi, and Heidenhain. Possesses skills in tool and die design, mold design, drafting, and manufacturing with software like NX, SolidWorks, and Mastercam. Strengths also extend to developing comprehensive project plans and utilizing SAP/ERP systems for production management. Proven track record of working in compliance with ISO 9001:2008 and ASME 2009, AS9001, and AS30001 standards. Currently seeking opportunities as a technical head, project leader, or application engineer, eager to contribute to organizational success while continuously pursuing professional development.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Assistant Manager
Tata Advanced Systems (TASL)
02.2024 - Current
- To work on new projects development of Aerospace parts
- To make complete projects costing and List of BOM
- To coordinate with Customer for Project approval (Any design changes or production process changes
- To do special tool design and in house development of the tools for critical shape of aerospace parts
- Make CAM programs for the parts , Make tool sheet, TVL sheet and program verification checklist
- To coordinate With Production team and achieve the Production Targets requirements
- To update the SAP/ERP ( Visual 4.4) application for daily production and Material requirement
- To manage the CNC CAM programmers' team
- To allot the daily work to Cam programming team as per production planning
- To validate the program using Veri cut and Cimco 2022
- To do the toolings procurement and vendor development
- Supervised day-to-day operations to meet performance, quality and service expectations.
- Maintained a clean, safe, and organized store environment to enhance the customer experience.
- Developed strong working relationships with staff, fostering a positive work environment.
- Monitored cash intake and deposit records, increasing accuracy, and reducing discrepancies.
- Improved customer satisfaction by addressing and resolving complaints promptly.
- Offered hands-on assistance to customers, assessing needs, and maintaining current knowledge of consumer preferences.
- Completed regular inventory counts to verify stock levels, address discrepancies, and forecast future needs.
- Collaborated with the management team to develop strategic plans for business growth and improvement.
- Promoted teamwork within the workplace by encouraging collaboration among staff members on various projectstasks.
- Conducted employee performance evaluations, providing constructive feedback for growth and development.
- Enhanced team productivity by streamlining operational processes.
Sr. CNC Programmer
Skynoks Systems DMCC
06.2022 - 02.2024
- Company Overview: Brayka group of companies
- To work on new projects development of Aerospace parts
- To make complete projects costing and List of BOM
- To coordinate with Customer for Project approval (Any design changes or production process changes
- To do special tool design and in house development of the tools for critical shape of aerospace parts
- Make CAM programs for the parts , Make tool sheet, TVL sheet and program verification checklist
- To coordinate With Production team and achieve the Production Targets requirements
- To update the SAP/ERP ( Visual 4.4) application for daily production and Material requirement
- To manage the CNC CAM programmers' team
- To allot the daily work to Cam programming team as per production planning
- To validate the program using Veri cut and Cimco2022
- To do the toolings procurement and vendor development
- Brayka group of companies
Senior Production Engineer
Lallubhai Amichand Ltd
03.2021 - 06.2022
- Daily production Planning, Workers managing, Die maintenances Planning & Correction
- To do New Product Development (Product Modelling, press tools and Die Designing using NX 11 & Solid works 2020)
- To do the Costing for new projects and create BOM
- To Explain the Project requirements to Mangement and get approval
- To update the SAP/ERP for daily Production, material and tools requirements or consumables
- To do Vendor development for tooling's procurements
- Die manufacturing planning, Making Cam program for Multi Axis and CNC Turning Machines
- Making Program for all Special Purpose CNC machine like Polishing machine, grinding machine, CNC Press machine, Wire Cut machine, SS Bar Bending Machine, CNC Spinning Machine
Engineer Technical Service
Designtech Systems PVT LTD
05.2014 - 02.2021
- Company Overview: Previous known as Designtech Systems LTD
- Responsible for Making Cam Programmes for various project part or assembly
- Maintain the Shop Documents & Check list for CNC, VMC, HMC or Multi axis nc programs machine Setup
- To design Jigs & Fixtures for Project parts for machine setups
- To do medelling & drafting of various parts, tools & die using NX or Solid works
- Creating the Prototype of the parts using FDM Rapid Prototyping Stratasys 3D Printing Machine for product development activities
- Making teach pendent base Programmes for 6 axis Robo for various works in Assembly line setups
- Responsible to train the clients Industry persons and new employees for CAD/CAM, CNC,CIM & RPT operating, programming & Maintenance
- Previous known as Designtech Systems LTD
Production Supervisor
Gravity Die Casters Ahmedabad
02.2011 - 05.2014
- As a being supervisor handled complete manpower for production
- Created jig & fixtures for new project parts, done aluminum gravity dies maintenance
- Develop new project die
- CNC machines setup & trained the workers for new project parts machining
- Hourly parts Quality measurement check
- Packaging & dispatch
Die Assembly Officer
Mahindra & Mahindra Ltd
12.2009 - 12.2010
- Worked on Body Side Outer & Body Side Inner with All Type of Die for Given Project
- After the assembly of die, it have to load on press machine for trial on gauge panel
- Then check the panel mask, Breakage then make modification on die part using hand grinder to match the profile and eliminate the Breakage or cracks on panel
Education
MS/M.Sc(Science) - Physics
Dr. Ram Manohar Lohia Awadh University
01.2022
B.Sc - Physics
Dr. Ram Manohar Lohia Avadh University
01.2016
12th -
01.2012
10th -
01.2006
Skills
- Press Tool Design
- Project Engineer
- 3D Modelling & Drafting
- CAD CAM
- Production Engineering
- Jig Fixture
- Tool Room Management
- UG NX
- Solid Works
- Master CAM
- CNC Programming
- Gravity Die Casting
- VMC
- Production Planning Control
- Project Management
- Aero Engine
- LPDC
- As9100D
- 5S System
- HPDC
- Customer Relations
- Team motivation
- Employee Performance Evaluations
- Project management abilities
- Cost Reduction
- Microsoft Office expertise
- Team Leadership
- Teamwork and Collaboration
- Problem Resolution
- Decision-Making
- Multitasking Abilities
- Time Management
Certification
- Certificate In Machinist Tool Room
- Lean Six Sigma Yellow Belt
- Foundation Of Project Management
Languages
Hindi
Gujarat
English
Projects
SS Cass roll with Locking ring, 61 Days, SS Cass roll with air tight rubber ring for Food storage used in kitchen. Nordal Thermos, 92 Days, Thermos used for storing liquid foods in kitchen. Aluminum Casting Cass-roll, 61 Days, Cass roll made by Aluminum Die Casting. SS Cassroll Led Cover, 31 Days, Developed the complete set of the casserole led cover. SS Kettle, 61 Days, Making Complete 3D Model of the SS Kettle. MANIFOLD 2, 4, & 8 Station valve, 151 Days, Challenging project for machining on Highly Extruded Aircraft Aluminum Material. Body Side Outer & Body Side Inner, 365 Days, Worked on Body Side Outer & Body Side Inner with All Type of Die. GE Leap, 12 Months, Led the GE Leap project, delivering a 15% reduction in operational costs. HPC (HIGH PRESSURE CASING FOR AERO ENGINE), 8 Months, Part of Aero engine with complex area machining. HPT (HIGH PRESSURE TURBINE) for Aero Engine, 8 Months, Part made of Inconel material with multiple setups. Engine gear shift Arms, 30 Days, Design, development, and production of high-performance gear shifting arms. Diesel Filter, 3 Months, Design and manufacture an advanced filtration system for diesel engines. Petrol Filter, 3 Months, Design and manufacture an advanced filtration system for petrol engines. Speedo Bush for Speed meter, 3 Months, Design and development of a precision-engineered component for speed measurement. Petroleum Hose Elbow, 30 Days Water Outlet Pipe, 30 Days Hose Holder, 30 Days Nozzle Holder, 2 Months
Gaming
I usually love to play online games
Software
NX (CAD and CAM)2406
Solid Works 2024
Mastercam 2022
Autocad 2024
Microsoft Office 2024
Visual 40 SAP
Vericut 94
Cimco 2022
Timeline
Assistant Manager
Tata Advanced Systems (TASL)
02.2024 - Current
Sr. CNC Programmer
Skynoks Systems DMCC
06.2022 - 02.2024
Senior Production Engineer
Lallubhai Amichand Ltd
03.2021 - 06.2022
Engineer Technical Service
Designtech Systems PVT LTD
05.2014 - 02.2021
Production Supervisor
Gravity Die Casters Ahmedabad
02.2011 - 05.2014
Die Assembly Officer
Mahindra & Mahindra Ltd
12.2009 - 12.2010
B.Sc - Physics
Dr. Ram Manohar Lohia Avadh University
12th -
10th -
MS/M.Sc(Science) - Physics
Dr. Ram Manohar Lohia Awadh University
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