Pradip Gade

GUN, Robot selection and Finalization: Validate and check the feasibility of long lead items (Gun,Robot,tip dress etc) and releases according to process requirement.

SOP Preparation SOP Developing with integration PLC logic to validate the line process cycle time

Offline Programming (OLP): Developed and validated robotic programs for spot welding, arc welding, and sealing operations using tools such as Process Simulate.

Tooling, Layout and Process Validation: Simulated full BIW lines (underbody, framing, closures) to verify robot reachability, collision detection, cycle time, and ergonomics.

Cycle Time Optimization: Analyzed and improved robot motion paths and sequences, achieving cycle time.

Robotic Cell Design Review: Collaborated with mechanical and controls engineers to ensure tool accessibility and validate the process with respective design changes in review.

Robot Safety Manager: To create the virtual safety environment (Process Zone, Dynamic Zone, Tooling Bubble creation Etc.) to validate the process and operator safe environment

Simulation Documentation: Prepared the deliverables, detailed reports, cycle time studies, clash analysis report, and tooling and layout feedback to design and planning teams.

Site Experience

TOFAS Automobile manufacture, Bursa Turkey

Roles and Responsibility: Simultaneous Engineering study, Simulation support on site commissioning and cycle time optimization.

MSIL Gurgaon Delhi

Roles and Responsibility: Simulation support and process validation.