Pradipkumar Malaviya

• Provided technical support to the production team, troubleshooting issues and offering swift resolutions LPG plant
• Oversaw a team members handling Electrical, Mechanical, instruments & Pneumatic systems of LPG Plant
• Developed and implemented a preventive maintenance schedule, reducing equipment downtime by 82% & Managed maintenance requests through SAP & Lean for timely completion.
• Ensured compliance with health and safety regulations and maintained maintenance logs as per OISD standards.
• Statutory compliances [DISH, MPCB, Legal & Metrology, Labour department, MSEB, Fire Department, MIDC & PESO] along with safety committee meetings, Mockdrill etc
• Designed and enforced best-practice methodologies.
• Improvise KPI Dashboard & Cost MIS
• Material Management & Asset management
• 5s & Lean improvisation
• Resolved technical and quality issues by collaborating with customer, manufacturing, quality assurance, vendors and supplier personnel through SAP
• Maintain plant standardization as per OISD 144, 169, 137 & 115

• Created preventive maintenance and inspection lists and schedules to minimize breakdowns or disruptions in production processes.
• Scheduled and oversaw maintenance, repair and installation activities.
• Diagnosed and resolved complex mechanical,Electrical, instruments & pneumatic issues optimizing machine performance and prolonging lifespan.
• Implemented energy-saving initiatives to reduce utility costs while maintaining operational efficiency.
• Maintained accurate records of maintenance work completed, streamlining future repairs and reducing costs.
• Reviewed production, quality and maintenance reports and statistics to plan and modify maintenance activities.
• Plant Maintenance Equipments:
  1. Mechanical, Electrical, instruments & pneumaics:
  - Fire wate-pump & Engines
  - Cathodic protection
  - Solar system
  - LPG pump
  - LPG compressor
  - Air compressor & Drier
  - DG sets
  - Weighbridge
  - Motors, Drive units & gear box & chain conveyor
  - Earth pits
  - PMCC panels
  - Fillings, weighing, correction & seal machine
  - ROV
  - Pneumatics system of filling machine
  - Paint booth

2. Fire protection system :
- Fire engine & Jockey pump
- Deluge valve system
- Sprinkler & Quartz bulb
- Water monitor & hydrant valves
- CGMS GAS monitoring system
- All safety tripping

- CCTV

• Inspection of work progress/ completed production & Quality works through site visit and/over view of work records to ensure proper as per SOP and timely execution
• Monitoring day to day operational logbook and records of Daily Safety audit checklist as per zone wise such as [Fire protection system/ MCC/Pump house/ Firewater pump house/Filling facilities/Cylinder storage handling/Tank lorry decantation]
• Improved & Maintain safety standards by consistently adhering to all workplace safety protocols and identifying potential hazards.
• Maintained all the system as per OISD 144 std