Pradnesh Adivarekar
Ambernath
Summary
Visionary operation engineer with progressive background and record of accomplishment. Brings focus on growth, confidence in decision-making and expertise in leading filling and packing department through periods of change and development. Articulate and driven with top strengths in relationship-building, planning and operational problem-solving.
Overview
14
14
years of professional experience
1
1
Certification
Work History
Sr. Executive-Operation (Filling and Packing)
Valvoline Cummins pvt. Ltd.
08.2016 - Current
- Operation engineer with 13+ Years of proven experience with world class manufacturing MNC's
- Good understanding of manufacturing processes, Process controls, product knowledge
- Production Planning, Scheduling, managing, Supervising, and executing of production Plan for Lube oil products
- Evaluate the line wise capacity based on plan received and plan the production at plant and 3P location
- Preparing the monthly/weekly schedule as per plan received from central planning dept, share to stakeholder, arrange meeting to discuss shortage of RM and PM
- Production planning and scheduling through the new planning tool- OMP OPR Preparing the manufacturing MIS report on daily basis and circulate to management
- Coordinating production activities of Supervisor for achieving the 12 Filling lines daily output with Maintaining desired OEE of the line
- Managing Diverse manpower (58 operators, 14 apprentice and 120 contractual) and its effective utilization for executing production as per plan
- Ensuring timely release of the machines for preventive maintenance
- Responsible to drive the TPM excellence journey in production dept
- Responsible to implement JH (Autonomous maintenance) steps (0 to 7), arranging TPM training to operators, responsible for conducting circle meeting, discuss KMI/ΚΡΙ/ΚΑΓ's and its results and present to management
- Key member of other TPM pillars and responsible to collaboration of JH to other pillars
- Responsible to all TPM data management, checklist preparation, all resource provision for smooth implementation of JH activities
- Representative from production to conduct the APQP, working on inputs from APQP and Ensuring the RFT Leading the different project, PIO's, SGA's, Kaizen, also work on improving productivity, quality through process automation
- SPOC for all document updation of ISO/ITAF certification- SOP/FMEA/Control plan/PFD/Work instruction/Records formats/new checklist preparation etc
- Responsible for monthly reconciliation of RM/PM, managing stock taking activities during month end and doing the stock adjustment in SAP
- Responsible to prepare and finalize Capex/Opex budget of the production dept
- Drive cost effective manufacturing practices and inculcate cost consciousness across the team
- Responsible to prepare the skill matrix of all manpower, skill assessment, identifying the skill gaps and arranging the training with help of HR
- Training to new operator/apprentice/Contract workman
- Conducting interviews of filling dept in line with plant HR
- SPOC for handling the customer complaint, CAPA preparation and implementing the CAPA to avoid the recurrences of the complaints
- Conduct monthly reviews for operators, Trainee and share Feedback, prepare development action plan for them
- Hands on experience in SAP PP module Conduct dept
- Weekly meetings and review the quality, safety complaints and discuss improvement action points
- To ensure and maintain Safety work culture by maintain Permit system, PPE compliance on shop floor
- Behavioral base safety observer from dept
- Interact & engage regularly with team members, coach & guide them to maintain high motivation levels and healthy work environment & culture
Production Officer
Asian Paints Ltd
Khandala
01.2013 - 08.2016
- Installation and Commissioning of 10 high speed Serac, Devree, Cadetronics machine along with this hands-on experience on Labelling, Pick and placer, Palletizer, robotic operation, Lid placer, largest conveyor systems, Taping m/c, container/carton printer etc
- Production Planning, Execution and Maintenance of high-speed Paint filling machine e.g Serac, Degree, Cardtronics Production Planning and Execution of Production Plan (Block wise and Monthly)
- Handling of Packaging Operation of 10 high speed filling lines Executes the Production Schedule and ensures strict compliance to the SOPs, and Productivity standards
- Manpower Management and Handling on Shop floor including Casual (10+) and Permanent Workman (20+)
- Material balancing and Analysis of Operating Cost for Optimization
- SAP operation, Transaction and Monthly Closing
- Execution of TPM Activity through TRACC program and Analysis of Process Performance Indicator (OPE, breakdown time and its RCA and Reason for losses)
- Execution of Monthly Improvement Project (FSSC, Safety and Process Improvement)
- Issue Safety Permits for Maintenance Activity during shift and ensure Safe execution of Work
- Ensure Quality of Product according to Specification and Requirement
- Worked On Project Through DMAIC Cycle
- Hands on experience on operating and maintenance of DCS and MES system, COLUS, SCADA etc
Service Engineer
S.M. Systems
Thane
12.2011 - 01.2013
- Installation, commissioning, servicing, repairs, maintenance, modifications, analysis and testing of vibratory machines, Trough Vibrator
- Servicing of machines of any models/size/types of Installation & commissioning of machines at customer sites across India
- Training to customers engineers & operators
- Visit the customers to attending technical jobs by individually
- Support the service business by generation of sales of genuine spares
- Take care of customer satisfaction by fast response and quick service (minimum lead time for long-term relationship
Production Engineer
Godrej and Boyce | Vikhroli
10.2010 - 10.2011
- Achieved the successfully target of completion of CO-2(sub-marine project) on time
- Hands on experience in MRV (missile replenishment vehicle) Defense project
- Hands on experience in fully reconditioning of power press m/c, press brake, shear m/c etc
- Hands on experience to work at customer site
- Knowledge of Integrate management system
Education
H.S.C - Science
Navjeevan Jr college Rajapur
01.2007
DME - Mechanical
Govt Polytechnic Ratnagiri
Bachelor of Science -
Siddharth College
BadlapurSkills
- Production planning and Scheduling
- TPM facilitator of filling dept
- MTTR/MTBF
- IATF/ISO/IMS
- Man management (150)
- KPI management
- Change management
- DCS/MES/Scada/PLC operation
- Process Proactive attitude
- SAP PP module
- OMP- Operation planning tool
- MS OFFICE
- Project Management
- Team Leader
- Trainer
- Strong analytical and conceptual skill
- Collaborator
- Analytical
- Decision-maker
- Leadership
- Problem Solving
- Proficiency in MS Office
Certification
- Certified ISO/IATF-16949 internal auditor.
- Certified TPM facilitator from CII.
Hobbies and Interests
Reading book, playing cricket, Traveling.
Projects
QR code implementation., OEE improvement, Process material loss reduction., Improving Manpower efficiency, TPM-Strong commitment and Significant achievement Award in JIPM journey., Setup and adjustment loss reduction, implementation of printing on packaging as per legal metrology act, CO-2 absorber, Missile launching and replacement vehicle.
Accomplishments
- Rewarded as 'hands on expertise' thrice from CEO of the company.
- Received the 'Extra mile awards, Best Kaizen, 5 S implementation etc.
- Rewarded as 'Employee of the year' award in 2020.
- Rewarded as good team leader in APL.
Preference:
- Location Preference: PAN India
- Industry Preference: Paint, Lube oil, Chemical, Fertilizer, FMCG and related Industries.
Timeline
Sr. Executive-Operation (Filling and Packing)
Valvoline Cummins pvt. Ltd.
08.2016 - Current
Production Officer
Asian Paints Ltd
01.2013 - 08.2016
Service Engineer
S.M. Systems
12.2011 - 01.2013
Production Engineer
Godrej and Boyce | Vikhroli
10.2010 - 10.2011
- Certified ISO/IATF-16949 internal auditor.
- Certified TPM facilitator from CII.
H.S.C - Science
Navjeevan Jr college Rajapur
DME - Mechanical
Govt Polytechnic Ratnagiri
Bachelor of Science -
Siddharth College
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