Summary
Overview
Work History
Education
Skills
Automotive Experience
Program Management
Management Skills
Certification
Languages
Websites
Timeline
Generic

Prafulla P. Jadhav

Pune

Summary

  • Engineering postgraduate with a Master’s in Mechanical Engineering and over 19 years of experience in automotive seating systems and product design.
  • Expertise in leading complete seating programs from RFQ to SOP, successfully executing Six full programs with ongoing major/minor facelifts.
  • Proven track record in program management within OEM and Tier 1 supplier environments, ensuring timely product launches and development.
  • Strong focus on delivering results and driving innovation in design engineering.

Overview

19
19
years of professional experience
1
1
Certification

Work History

Sr. Manager- Seating System/ Set S

Skoda VW India Pvt Ltd (Technology Centre Pune)
Pune
05.2022 - Current
  • Responsible for the 2nd row complete seating system and seat covers. Handled head rest, armrest, seat plastics, latches, and seat covers for IN 2.0 and IN 2.5 (Kylaq) projects.
  • Design and development of the seat components throughout the life cycle.
  • Working with different suppliers for design and development activities.
  • Responsible for regulatory requirements, BMG and K release testing, timeline, supplier D&D cost, support for test matrix finalization, etc.
  • Handling the Seat C&T matrix and finalizing the strategy for the project with Styling.
  • Working on technological projects, PKO, and evaluations.
  • Regular interaction with European design headquarters.
  • Providing design inputs to interface the system of the vehicle and resolving design issues.
  • Coordination with all internal functions for QCD parameters.

Manager

Faurecia India Pvt Ltd
04.2021 - 05.2022

System Architect for the Complete Seat RUSSIA project, handling a team of the Seating System for the RUS Region, handled the France and China Regions, and managed serial life and RFQ activities.

  • System Architect for the Complete Seat RUSSIA project, handling a team of the Seating System for the RUS Region, handled the France and China Regions, and managed serial life and RFQ activities.
  • Design & development of Complete Seating through a complete Product development cycle following timeline & cost frame
  • Responsible to customer for all Engineering Deliverables and Timeline
  • Co-ordination with Customer, Program Management, Core Team, Proto Team, Manufacturing Team, Supplier Interactions, validation
  • Product issue resolution in design, proto, tooling, validation
  • Participation in Supplier Nomination from Engineering
  • DVP, DFMEA, FEA reviews and finalization with customer, Internal team
  • Handling team of 3 Engineers directly and functionally project pilots
  • Visited RUS for customer and internal milestone completion
  • Resource management ,Timesheet, D&D Management

Sr. Manager (L5.1-Module Leader)

Tata Motors Pune (Engineering Research Centre)
Pune
10.2012 - 08.2018
  • Handling Seats and Restraint system for XO and X1 platforms which includes Tiago & Tigor, Indica, Indigo, Bolt/Zest IB market project
  • Design & developed the Seating and Seat Belt system through a complete Product development cycle following timeline & cost frame till SOP for TATA TIAGO hatch (Launched), TATA TIGOR (KITE5) Compact Sedan (Launched), Support on Altroz and Punch projects
  • Engineering Performance Attributes Target finalization with PAT leader Safety, Performance, Dynamic, NVH, Weight, PQ, ergonomic & cost
  • Preparation of EVI & SOR/ RFQ document for Seat Development.
  • Capturing JD Power APEAL reports. Identify opportunities to improve scores.
  • Working with different suppliers for EVI phase.
  • Responsible for VA VE activities, quality and warranty issue resolution
  • Managed design from levels of conceptual design till Launch.
  • Responsible for Seat packaging studies, Concept Proposals, Layouts, Seat Belts etc
  • Regular interaction with UK based Design Studio, suppliers for Design
  • Sound knowledge project management tools Gen3 Product Development Cycle
  • Handling and Supporting the Testing, CMVR activities for Seating
  • Co-ordination with all internal functions.

Asst. Manager-Seating

Mahindra & Mahindra R & D Nashik (A.S.)
Nashik
08.2008 - 10.2012
  • Company Overview: (Through Mahindra Engineering Services)
  • Handling Seats and Restraint system Maxximo and Minivan (Launched)
  • Design & developed the Seating system through a complete Product development cycle
  • DVP&R, DFMEA, SOR, Concept Proposals, Packaging, Layout Studies, Foam, GD & T, Reverse Engineering, VA/VE, Drawing Release, BOM Release.
  • Benchmarking & establishing the target for Seating System.

Executing-Engineering (Joined as C.T.E.)

Tata Johnson Controls, Pune
Pune
08.2006 - 08.2008
  • Rear Seat design & packaging, Concept Proposals, Layouts, Modeling and Detailing, Drawing Release.
  • Interacting with customers for design inputs.
  • Providing first hand proposals.
  • Design, GD&T, DVP, DFMEA review with customer and Internal CFT

Education

M.E. - Design Engg

Sanjivani College of Engg, Kopargaon
Kopargaon, India
06-2017

Certificate Course - CAD, CAM & CAE

CADCAMGURU Solutions Pvt. Ltd Pune
Pune, India
01.2006

B. Tech. - Mechanical

Dr. B.A.Tech. University
India
01.2005

H.S.C. -

Jai Hind Senior College, Dhule
Dhule, India
01.2001

S.S.C. -

Shri Ekvira Devi High School, Dhule
Dhule, India
01.1999

Skills

  • Project management
  • Product development
  • Supplier management
  • Design engineering
  • Team leadership
  • Problem solving
  • Strategic planning
  • Cross-functional collaboration
  • Team development

Automotive Experience

Handling complete seat and restraints techno-commercial interaction with suppliers/customers, RFQ preparation, VA/VE, benchmarking, knowledge of DVP and regulatory requirements, support for testing of seating systems, and seat belt systems

Program Management

Handling and managing design and development, engineering timeline, ED&D budget, engineering changes, resources management and utilization, team efficiency, supplier/customer interactions, and negotiations related to design, tooling, and validation

Management Skills

Lead a team of up to 10 engineers and be responsible for team members' goal setting, performance appraisal, and efficiency Equally responsible for cost optimization

Certification

  • Awarded for critical project deliverables, and appreciated for various technological projects by management Got published in the internal newsletter at Skoda VW India Pvt Ltd
  • Awarded Team of the Month in July 2021, Customer Champion of the Month in April 2021, Team of the Month in April 2019 at Faurecia
  • Awarded a certificate for achieving the VA VE target at Tata Motors in FY 16-17
  • Five days of training completed for the 'Lightweight Materials for Automotive Applications Module' from Warwick University, UK (WMG)
  • Post-graduation project technical paper published in IJERT journal
  • Completed 'Six Sigma Green Belt' training (1 week) in M&M

Languages

English, Hindi, Marathi

Timeline

Sr. Manager- Seating System/ Set S

Skoda VW India Pvt Ltd (Technology Centre Pune)
05.2022 - Current

Manager

Faurecia India Pvt Ltd
04.2021 - 05.2022

Sr. Manager (L5.1-Module Leader)

Tata Motors Pune (Engineering Research Centre)
10.2012 - 08.2018

Asst. Manager-Seating

Mahindra & Mahindra R & D Nashik (A.S.)
08.2008 - 10.2012

Executing-Engineering (Joined as C.T.E.)

Tata Johnson Controls, Pune
08.2006 - 08.2008

M.E. - Design Engg

Sanjivani College of Engg, Kopargaon

Certificate Course - CAD, CAM & CAE

CADCAMGURU Solutions Pvt. Ltd Pune

B. Tech. - Mechanical

Dr. B.A.Tech. University

H.S.C. -

Jai Hind Senior College, Dhule

S.S.C. -

Shri Ekvira Devi High School, Dhule
Prafulla P. Jadhav