Pragnya Ranjan Sathua
Vadodara,GJ
Summary
Forward-thinking team leader skilled at operating departments efficiently to meet goals. Successful background matching employees with roles for maximum performance. Proactive and hardworking individual focused on continuous operational improvement.
Overview
11
11
years of professional experience
4
4
Languages
Work History
Jr Manager
Rubamin Private Ltd
09.2017 - Current
- Leading a team of engineers, supervisors, & operators to ensure production activity is carried out smoothly & safely around the clock.
- Oversee the entire production process, ensuring efficient and timely manufacturing of product.
- Identify hazards of shop floor & carry out a job-based risk assessment to make the shop floor safe to work on.
- Reporting abnormalities to higher authorities, driving root cause analysis, and executing robust CAPA for all failures.
- Ensure all the statutory & legal requirements are being followed without deviation.
- Ensure smooth Management of inventory & material movement (consumables, RM,FG etc)
- Resolve customer complaints by minimizing deviations in FG production stage.
- Preparation & change to SOPs/Process by following the management of change procedure.
- Ensuring the timely maintenance of equipment’s (preventive/breakdown) calibration of instruments as per schedule.
- Conducting safety, SOP training, and JCC at shop floor to fill gaps in understanding of process safety & operation for operators, supervisors, and engineers & take corrective measures.
- Conducting safety audits, safety rounds, incident investigations, & near-miss reporting for the safe operation of plants by implementing CAPA.
- Improve and sustain the GHK of the shop floor by following the 5S.
- Plant performance data review & analysis to get optimum performance.
- Responsible for the preparation of plant performance reports, data sheets, cost sheets, monthly reports, and SOP's.
- Undertake special assignments like brown/green field projects as directed by business head, Initiate project to improve quality, efficiency and safety.
Process Engineer
Nicomet Industries Ltd
06.2015 - 09.2017
- Provided technical assistance to the production team when issues arose.
- Evaluated new technologies and equipment upgrades to enhance overall process capabilities, ensuring market competitiveness.
- Coordinated with suppliers to resolve raw material issues affecting production schedules.
- Optimized manufacturing processes by implementing continuous improvement initiatives and lean methodologies.
- Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
- Identified bottlenecks in the production line through capacity analysis studies, increasing overall throughput rates as a result.
- Reduced production downtime by conducting thorough root cause analyses and implementing corrective actions.
- Improved process safety by conducting hazard assessments and implementing risk mitigation measures.
Field Engineer
Vinati Organics Ltd
12.2013 - 06.2015
- Managed the team in troubleshooting efforts that alleviated errors.
- Reduced downtime with proactive maintenance and regular equipment inspections.
- Identified major issues that could arise and provided solutions for these problems.
- Increased safety standards by enforcing strict adherence to industry regulations and company protocols.
- Troubleshoot system malfunctions using state-of-the-art diagnostic tools, quickly resolving issues to minimize disruptions in service.
- Performed root cause analysis on equipment failures, identifying areas for improvement, and reducing repeat incidents.
- Optimized resource allocation through diligent planning and effective management of available resources.
- Conducted thorough site assessments to identify potential hazards, ensuring a safe working environment for all personnel involved in field operations.
Education
MBA - Operations Management
NMIMS
Mumbai, India01.2024
Bachelor of Technology - Chemical Engineering
GIET
Gunupur, India10.2013
Diploma - Chemical Engineering
UCPES, Berhampur
Odisha05.2009
Skills
- Process Safety Management
- OSHA Compliance
- ISO standards (45001/90001/50001)
- Documentation Control
- Proficient in SAP S4HANA
- SOP Development
- Operations Management
- 5S methodology
- Quality Assurance
- Cost Control
Additional Information
- Well-versed in the preparation & study of PFD, P&ID, and equipment layouts.
- Knowledge of process safety interlocks and process Control philosophy preparation.
- conducting PHA (HAZOP), PSSR, and MOC.
- Hands-on experience of plant commissioning and starting up.
- Handling utilities such as cooling water, chilled water, chilled brine, LP Steam, MP Steam, Hot water, and thermic fluid heaters.
- HYDRO TEST, PNEUMATIC TEST, and VACUUME TEST of reactors, vessels & pipelines
- Control and maintain process parameter for effective product quality in DCS (YOKOGAWA CENTUM VP) & SCADA.
- ISO documentation work on ISO-9001 (QMS), 14001 (EMS) & 45001-2018 (OH&S)
- Implementation & documentation of process safety management elements.
Languages Known
English
Hindi
Odia
Marathi
PROFESSIONAL DETAILS:
- Total Exp: 10 yrs. 8 month
- Present Company Name: Rubamin Private LTD. Halol Gujarat.
- Education Qualifications: MBA (Operation)/B-Tech. in Chemical Engineering.
- Reporting To: HOD Operation/ GM Operation
Software
SAP
Quote
There is a powerful driving force inside every human being that, once unleashed, can make any vision, dream, or desire a reality.
Tony Robbins
Work Preference
Work Type
Full TimeWork Location
On-SiteImportant To Me
Company CultureWork-life balanceCareer advancementFlexible work hours4-day work weekTimeline
Jr Manager
Rubamin Private Ltd
09.2017 - Current
Process Engineer
Nicomet Industries Ltd
06.2015 - 09.2017
Field Engineer
Vinati Organics Ltd
12.2013 - 06.2015
MBA - Operations Management
NMIMS
Bachelor of Technology - Chemical Engineering
GIET
Diploma - Chemical Engineering
UCPES, Berhampur
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