PRAKASH BHUMARKER
Betul
Summary
Supply Chain Planner managing forecasting, raw material planning, and inbound logistics for automotive components. Links buyer demand with supplier readiness, special purchases, and inventory control to prevent shortages and support smooth production flow. Uses SAP PP, MRP, and BOM master data to keep planning records accurate and execution-ready.
Overview
18
18
years of professional experience
Work History
Sr. Engineer Production
MUSASHI AUTO PARTS PVT. LTD
10.2008 - 04.2018
- Production planning & work allocation.
- Monthly review of capacity & business plan meeting.
- Monitoring of daily production targets.
- Monitoring of rejection and consumables on daily basis..
- Improve productivity by reducing cycle time & load balancing through process study.
- Maintain & update process related documents & visual management
- To achieve department objectives deployed by top management
- Ensuring smooth flow of material and resource utilization in the production.
- To plan & take optimum utilization of Man, Machine & Material for achievement of daily production plan
- Lot control sheet, TPM sheet,& maintaining FIFO of material
- Motivation and training of workers to achieve production target and best quality products.
- Keeping & Maintaining documents regarding production, quality, ISO, ISO/TS-16949:2002 etc.
- Productivity Improvements through Cycle Time reductions and Automation.
- Improve productivity by reducing cycle time & load balancing through process study.
- Maintain & update process related documents & visual management
- Ensuring smooth flow of material and resource utilization in the production.
- To plan & take optimum utilization of Man, Machine & Material for achievement of daily production plan...
- Full involvement in activities like Kaizen,5-“s”, TPM, KANBAN, POKAYOKA, MSA SPC, 7QC TOOLS.
- Musashi Auto is a complete Japanese company established in 2003. Company is Making Power transmission components for two wheelers & four wheelers. Company has ISO 9002, TS16949, ISO 14001& OHSAS: 18001 Certification. Company is making almost All component uses in Engine Power Transmission system for Honda and Suzuki Power train (Both in Motor cycle & Scooter) like Main shaft, Counter shaft, Mission gears Primary gears (Drive Driven), Con rod , Cam shaft etc.
- OCTOBER 2008 TO APRIL 2018 - MUSASHI AUTO PARTS PVT. LTD
- DESIGNATION- Sr. Engineer Production
- Job Profile
Sr Associate – Production Planning & Control
FUTABA INDUSTRIAL GUJARAT PVT LTD
05.2018 - 01.2021
- Production planning & control
- Sheet Metal Planning & Scheduled
- Monthly review of capacity & business plan meeting.
- Monitoring of daily production targets.
- Manpower Handling.
- Planning for material as per production plan.
- Provide daily and weekly production requirement to Buyer and Production team.
- Giving Forecast to Buyer and indirect suppliers for arranging RM and other activity.
- Communication with direct and indirect supplier
- Documentation part for inbound logistics
- Planning of Raw material special purchase with LTPP.
- Accuracy of shipments.
- Review purchasing agreements to find errors, detect commissions, identify price changes and eliminate duplication.
- Authorize and process invoices for automated payment of small high quantity supplies
- Leadership/Staff Training
- Improved customer satisfaction by analyzing and improving customer performance reports and scorecards
- Authorize and process invoices for automated payment of small high quantity supplies
- FUTABA Industrial Gujarat Pvt Ltd is a group company of FUTABA CO.LTD japan which had about 40 plants in all over world. Futaba Group mostly connected with automotive business like Muffler components, Exhaust systems and other automotive components Futaba Gujarat mainly supply Muffler components and exhaust components for four wheeler to Suzuki Motors Gujarat
- SINCE MAY-2018 TO 2021 – FUTABA INDUSTRIAL GUJARAT PVT LTD
- Job Profile
- PROJECT SAP PP module
- As a team member responsible for the following activities
- Member of SAP
- Training for the PP module
- Material master create
- Bill of material – Design Bill of material & modified the same with change history
- Work center –work center with capacity data categories available capacity customizing parameters
- Routings –creation routing data in case of any change in process flow of product
- Production versions
- Inventory control
- Kan ban creation
- Worked on planned Oder parameter for define plan Oder availability check control keys and routing
- Data Oder type REM and MRP
- Good working experience on Variant Configuration
- Good working experience on Long Term Planning
- Good working experience on MRP and MPS
- Good working experience on PP Master Data Setup like BOM, ECM, Routing, Work Centers)
- Good working experience on Kanban, Serial Number Profiles
- Good working experience on PP Execution Process (Shop Floor Management Experience in process industries: Auto mobile scooter.
Ass. Manager – Production Planning & Control
SPI AUTO PARTS GUJARAT PVT LTD
03.2021 - Current
- Production planning & control
- Monthly review of capacity & business plan meeting.
- Monitoring of daily production targets.
- Planning for material as per production plan.
- Manpower Handling.
- Provide daily and weekly production requirement to Buyer and Production team.
- Giving Forecast to Buyer and indirect suppliers for arranging RM and other activity.
- Communication with direct and indirect supplier
- Documentation part for inbound logistics
- Planning of Raw material special purchase with LTPP.
- Accuracy of shipments.
- Review purchasing agreements to find errors, detect commissions, identify price changes and eliminate duplication.
- Authorize and process invoices for automated payment of small high quantity supplies
- Leadership/Staff Training
- Improved customer satisfaction by analyzing and improving customer performance reports and scorecards
- Authorize and process invoices for automated payment of small high quantity supplies
- SPI AUTO PARTS Pvt Ltd INDIA company of SPI AUTO PARTS PVT LTD INDIA which had about 1 plants in all over INDIA. SPI AUTO mostly connected with automotive business like Outer ring Inner ring cam follower cam roller and other automotive components SPI AUTO PARTS Gujarat mainly supply Outer ring inner ring cam follower cam roller components for SKF BANGLORE, SONA KOYO ROMANIA, SANJEEV AUTO , NRB , Tata Motor and other customer
- SINCE MAR-2021 TO PRESENT – SPI AUTO PARTS GUJARAT PVT LTD
- Job Profile
Education
Diploma - mechanical Egg
RGPV - Bhopal
Bhopal01-2008
Skills
Production planning and controlling
Production Routing
MRP
Scheduling
Inventory Management
Production routing
Inventory management
SAP HANA
Interests
Cricket, Listening Song
Timeline
Ass. Manager – Production Planning & Control
SPI AUTO PARTS GUJARAT PVT LTD
03.2021 - Current
Sr Associate – Production Planning & Control
FUTABA INDUSTRIAL GUJARAT PVT LTD
05.2018 - 01.2021
Sr. Engineer Production
MUSASHI AUTO PARTS PVT. LTD
10.2008 - 04.2018
Diploma - mechanical Egg
RGPV - Bhopal