Prakash Wamanrao Chawale
Aurangabad
Summary
My goal is to transition my never-ending zeal to learn and innovate, hard work, commitment and persistence into a position where I continue to work as a catalyst for achieving objectives and to make an impact on the performance of the organization. Seeking challenging assignments with better exposure & prospect to grow career through diverse engineering experiences in maintenance & EHS field.
Overview
26
26
years of professional experience
Work History
EHS Manager
Sanjeev Auto Parts Manufacturers Pvt. Ltd
Dahegaon Banglow, Chh. Sambhajinagar
04.2023 - Current
- Conducted EHS audits and analysed audit findings to identify areas for improvement.
- Inspected all areas and provided Safety and Risk Management recommendations.
- Implemented safety strategies to ensure a secure working environment.
- Coordinated with MPCB to maintain compliance with environmental regulations.
- Installation of Safety and Emergency Systems.
- Industry: Auto Ancillary & Agricultural Equipment
Assistant Manager Maintenance & Safety
Ajanta Pharma Pvt. Ltd
Paithan, Aurangabad
03.2022 - 04.2023
- Lead the development, implementation and continual enhancement of EHS & maintenance Management System at the facility.
- Lead EHS planning at the facility, including the setting of goals, prioritizing facility needs and establishing adequate systems for performance review and improvement.
- Lead the development, maintenance, implementation, and annual review of EHS policies, procedures and responsibilities, and develop/direct activities that will stimulate and maintain employee interest as well as improve EHS performance.
- Lead the facility in promoting and implementing a high-performance EHS culture.
- Plan, develop, deliver, and coordinate effective EHS training to all facility employees, temporary workers, contractors, and visitors to promote a strong EHS culture.
- Provided training and information to ensure personnel understand corporate and governmental EHS regulations, enhancing compliance and safety awareness.
- Manage the facility incident investigation process to ensure incidents are reported in a timely manner, root causes are identified and corrective actions are tracked through closure.
- Conduct and/or coordinate EHS inspections and assessments to assure compliance with regulatory requirements, and Key Performance Measures (KPM) expectations, identify opportunities for improvement, and provide recommendations based on findings.
- Evaluate new materials and material use to ensure compliance with regulatory requirements, promote a safe work environment and protect the environment.
- Work with engineering in the design and installation of new or altered equipment or processes with the goal of eliminating or reducing safety hazards and environmental impact.
- Assist department managers, supervisors and employees with implementation of creative approaches to improve safety, minimize environmental footprint and liability, and implement EHS initiatives.
- Deliver progress reports to corporate and facility management, highlighting EHS goals, metrics, and performance indicators to drive accountability and improvement.
- Leverage EHS best practices to enhance Safety and Environmental Pillars, fostering a proactive safety culture.
- Perform and/or coordinate monitoring activities necessary to ensure compliance with EHS regulations and initiatives.
- Coordinates resources to ensure EHS aspects and requirements, including legal requirements as contained in, permits, licenses, orders, etc., affecting the facility are fully understood and properly managed.
- Provide recommendations and ensure proper follow up and resolution of all concerns identified through assessments, inspections, monitoring activities or other means.
- Procure and maintain records, data, or information necessary to: prepare internally or externally required reports; respond to agency requests; and verify compliance with EHS requirements. Prepare and submit timely reports and responses to informational requests.
- Maintain the GMP Record.
- Industry: Pharmaceutical
Assistant Manager Maintenance and EHS lead
Varroc Engg. Ltd
Aurangabad
06.2006 - 02.2022
- Maintain & Record ZERO accident Through SHE Pillar activity, safety audit & find out unsafe, condition, unsafe act, record Near Miss case and corrective action.
- Oversaw the implementation of EMS and OHSAS protocols for workplace safety..
- Make Why Why Analysis of accident and Find out the Root Cause & Take corrective action on it & make SFMEA & EFMEA & take corrective action on it.
- Developed presentations to highlight preventive maintenance and SHE initiatives..
- Make safety & MTTR & MTBF kaizen.
- Monitoring Energy data. Find out the energy saving project & Implement Energy saving project.
- Installed 37 VSD inbuilt VFD air compressors, achieving savings of Rs 66,000 per month in Plant-I.
- Installed 64 VSD inbuilt VFD air compressors, contributing to energy savings in Plant-IV.
- Replaced 3 compressors through pipeline modification, resulting in reduced energy costs.
- Managed preventive maintenance and breakdown processes to ensure operational efficiency., TBM Maintenance of Utility Machine & Plant & Machinery. like D.G Set, Cooling Tower, chillers, Hydraulic press CNC machine, Duct able air conditioner & AHU Unit. Magnetiser, Balancing Machine, Hydro pneumatic presses.
- Record All PM, BD order in SAP.
- Performed thorough analysis of breakdown causes to implement corrective actions. of root cause in Breakdown Maintenance & take Corrective action on it, & improve Machine Reliability.
- Maintain PM Record for ISO/TS & EMS/OHSAS.
- Control Inventory through Spare Part Management & Maintain Critical Spare Part of Machine.
- Conducted pressure vessel testing to comply with statutory legal requirements.
- Communication with vendors & suppliers for material and service.
- Installation of Fire Hydrant system & fire alarm System In VEPL-I & VEPL-IV.
- Installation of New Metalizing Arzuffi Machine.
- Design all Utility Pipe line, Air breezer for air ventilation, Effluent Treatment Plant & STP plant.
- Shifting of all Plant 163 Machinery of Magneto Plant from VEPL-II & Installed all Machine Successfully In VEPL-I Lighting Plant.
- Successfully executed engineering projects of: Installation of traction motor project.
- Monitor Capex Budget, it means Preparation of budget, create asset code, study of Project and implement.
- Record Monthly ECM Data & Send to Management.
- Take TPM pillar & circle Meeting of PM & SHE pillar Discuss point.
- Doing all safety related legal work.
- Create analytical reports of safety data.
- Make ZLD in the plant.
- Create analytical reports of safety data.
- Make ZLD in the plant.
Supervisor (Maintenance) Engineer
Foods Drugs Chemical Pvt. Ltd.
Sinner, Nashik
08.2005 - 05.2006
- Executed planned maintenance and breakdown repairs for utility machines and plant machinery.
- Managed inventory through spare part management, ensuring availability of critical machine components.
- Documented all preventive maintenance and breakdown records.
- Maintained detailed logs of preventive maintenance tasks to track performance and compliance.
- Monitoring daily Reading data.
- Communication with vendors & suppliers for material and service.
- Managed responsibilities during day, evening, and night shifts.
- Industry: Pharmaceutical
Engineer Maintenance
Simple Food Product (Haldiram Group of Company)
Gumthala, Nagpur
06.2002 - 07.2005
- Executed preventive maintenance and breakdown repairs for ammonia refrigeration plant, heat exchangers IBT, cold room, and boilers to maintain system efficiency.
- Managed preventive maintenance and breakdown repairs of machinery and utilities to ensure operational reliability.
- Maintenance of automatic khoya plant, Vacuum pump, conthram.
- Maintenance of cold room for milk & khoya plant.
- Maintenance of hand pallet truck & box packing & stripping machine.
- Maintenance of D.G. SET & 4-pole structure.
- Maintain the inventory of machine spares.
- Communication with vendors & suppliers for material and service.
- Compiled daily reports on electricity, oil, and diesel consumption for plant head to support informed decision-making.
- Process development and re-engineering for cost reduction.
- Maintain documentation for ISO audit.
- Gained experience in food industry within the FMCG sector, focusing on operational efficiency.
Engineer Maintenance & Project In charge
Onkar cooler & Furniture
Nagpur
02.2001 - 05.2002
- Managed preventive and breakdown maintenance of machinery, ensuring operational efficiency.
- Maintenance of ARC Welding Machine, MIG & TIG Welding Machine, Spot Welding Machine Powder Coating Machine, 8 Tank Treatment powder coating booth, Painting Booth, Pie Bending Machine, Power Press Machine, Angle cutting Machine, Buffing Machine.
- Oversaw inventory of machine spares to support maintenance and production needs.
- Coordinated with vendors and suppliers to source materials and services, enhancing project timelines.
- Estimate & costing of new product Bill of Material, & manufacturing cost.
- Maintain ISO document.
- Design & Develop hospital Furniture as per customer requirements like Hospital bed, ICU Bed, Operation Table, Trolley, Commode Chair & bed, Panchakarma treatment Unit, Almirah, Hotel Furniture, Mall rack etc.
- Make ENT machine & design its circuit, OT Light etc.
- Industry: Hospital Furniture small scale industries
Education
Bachelor of Technology - Mechanical Engineering
M.I.T. College of Engineering
Aurangabad01-2010
Diploma - Mechanical Engineering
Govt. Polyltechnic
Sakoli, Bhandara MH01-2000
HSC - Science
J.M. Patel College
Bhandara01-1996
SSC -
Zillah Parishad High School
Warthi01-1994
Skills
- EHS policy
- Process Safety Management
- Regulatory compliance
- Environmental Compliance
- Risk assessment
- Incident investigation
- Data Analysis
- Safety audits
- EHS Performance Metrics
- Emergency Response Planning
- Environmental management
- Workplace inspection
- Data Analysis
- Project management
- Safety policy
- SHE training
- Risk assessment
Custom
Rs. 25 Lac per Annum (Negotiable)
Personal Information
- Total Experience: 25 Years
- Current CTC: Rs. 17.42 Lac per Annum
- Relocation: Ready
- Notice Period: 3 Months
Timeline
EHS Manager
Sanjeev Auto Parts Manufacturers Pvt. Ltd
04.2023 - Current
Assistant Manager Maintenance & Safety
Ajanta Pharma Pvt. Ltd
03.2022 - 04.2023
Assistant Manager Maintenance and EHS lead
Varroc Engg. Ltd
06.2006 - 02.2022
Supervisor (Maintenance) Engineer
Foods Drugs Chemical Pvt. Ltd.
08.2005 - 05.2006
Engineer Maintenance
Simple Food Product (Haldiram Group of Company)
06.2002 - 07.2005
Engineer Maintenance & Project In charge
Onkar cooler & Furniture
02.2001 - 05.2002
Bachelor of Technology - Mechanical Engineering
M.I.T. College of Engineering
Diploma - Mechanical Engineering
Govt. Polyltechnic
HSC - Science
J.M. Patel College
SSC -
Zillah Parishad High School