Prakash Kumar
Ranchi
Summary
Dedicated and adaptable professional with a proactive attitude and the ability to learn quickly. Strong work ethic and effective communication skills. Eager to contribute to a dynamic team and support organizational goals.
Overview
12
12
years of professional experience
Work History
Shift Incharge
Deepak fertilizers and Petrochemicals Corporation limited.
Mumbai
06.2022 - Current
- Company Overview: Performance Chemisserve Limited.
- Working as a Shift In-Charge of Utilities and SGPG 29MW CPP: Aux Boiler, HRSG Boiler, STG, GTG, Demineralized Water, Waste Water Treatment, RO, and Multiple Effect Evaporators.
- Involved in the project, erection, pre-commissioning, commissioning, initial startup, and making SOP for all the units of utility and SGPG.
- Responsible for the root cause analysis, operational analysis, enhancement of efficiency, process optimization, environmental compliance, team management, maintaining chemical inventory, and monthly production reports, as well as the monthly and yearly budgetary reports of Utility and SGPG.
- Responsible for taking action to prevent or rectify abnormal plant and production situations to minimize any risk of harm to personnel, environmental damage, or asset damage.
- Identified needs of customers promptly and efficiently.
- Worked with cross-functional teams to achieve goals.
- Conducted system analysis and testing to identify and resolve technical issues or inefficiencies.
DCS Engineer
Brahmaputra Cracker and Polymer Limited
Dibrugarh
02.2022 - 05.2022
- Company Overview: Gurukrippa Inspection and Services LLP.
- Worked as a DCS Engineer at a plant with a capacity of 60 MW for a combined cycle power plant: gas turbine generator (GTG)-2.
- 22.75 MW Gas turbine, Mark VI, steam turbine generator (STG) - 15 MW BHEL make utility boiler (UB) - 2.
- 80 TPH (BHEL) Heat Recovery Steam Generator (HRSG) - 2.
- Performed root cause analysis of problems with the DCS system.
- Completed day-to-day duties accurately and efficiently.
- 80 TPH (BHEL) HP steam flow - 80 TPH at 110 kg/cm² pressure and 510°C temperature. Supplementary firing (natural gas, naphtha, HSD).
- Handled plant start-up, shut down, and troubleshooting.
- Preparing daily logs, work requests, safety issues, and other reports in the required format, and following up on work permits and preparation for permits.
- Reviewing project specifications, P&ID, and Alarm Management.
Field Operations Engineer
ONGC Petro Addition Limited
Dahej
07.2017 - 01.2022
- Company Overview: (M/s Sogex Oman India Private Limited.)
- Worked as a Field Operation Engineer of a plant with a capacity of 195 MW for a combined cycle power plant (dual fuel: NG, naphtha).
- Hands-on experience in the operation of gas turbine generators (GTG), heat recovery steam generators (HRSG), utility boilers (UB), steam turbine generators (STG), pressure reducing and de-superheating stations (PRDS), balance of plant (BOP), and centrifugal air compressors.
- 33.75 MW gas turbines of BHEL make with MARK-6e controller.
- Having experience with the light-up of 2 x 110 TPH heat recovery steam generator (HRSG) boilers and 2 x 220 TPH utility boilers with designed steam generation.
- Having excellent knowledge in centrifugal compressors, pumps, and handling of industrial equipment.
Engineer
ONGC Petro Addition Limited
Dahej
09.2013 - 05.2017
- Company Overview: (M/s Power Mech Projects Limited.)
- Worked as an engineer of plant capacity: 195 MW combined cycle power plant (dual fuel NG, naphtha).
- Basic knowledge of project work, such as the erection of boilers and piping.
- Commissioning of Utility Boiler 2x220 TPH (fuel oil and gas), and steam turbine (2).
- 30 MW and Gas Turbine Frame 6B, BHEL, Capacity 4 x 33.75 MW (fuel oil and gas).
- Operations of reciprocating and centrifugal air compressors.
- Responsible for hydro testing, HRSG gas in, and safety valve floating of Heat Recovery Steam Generation 4x110 TPH (fuel: natural gas, naphtha, and HSD).
- Responsible for the commissioning and operation of boiler feed pumps, turbo-driven and motor-driven, and handling BOP areas.
- Responsible for the smooth operation of CPP.
Education
Mechanical Engineering -
GANDHI INSTITUTE OF ENGINEERING AND TECHNOLOGY
Gunupur07-2013
Skills
- Technical analysis
- Troubleshooting
- Planning
- Root cause analysis
- Process optimization
- Process Control
- Energy Management
- Technical documentation
- Budget
- Training and Development
- Environmental compliance
- Kaizen
- HAZOP
- SAP
- 5S
- Computer proficiency
- Project
- Erection
- Pre-commission
- Commissioning
- Chemical inventory
- Safety management
- FAT
- P&ID review
- Hazardous Identification and Risk Assessment (HIRA)
- Aspects impact management
- Team management
Projects
PCL 1500MT PTAP (Ammonia Project), piping and instrument diagram reviews, attention to details, safety and compliance, environmental awareness, communication, and vendor management, coordination of the turnover walkthrough of the project systems at different phases like ready for commissioning, ready for startup, and pre-startup safety review walkthrough, reviewing the received punches, finalizing the categories, involved in the equipment factory acceptance test and site acceptance test, monitoring DCS function loop check, cause and effect analysis and suggestion, developed and prepared the commissioning activities, handled the systemization planning of commissioning activities, and initial start-up 195 MW Combined Cycle Power Plant Dual fuel NG, Naphtha, OPAL Dahej, M/s Power Mech Projects limited, Project, Errection and Piping and Instrument Diagram reviews, Attention to Details, Pre Commissioning and Commissioning of Utility Boiler 2x220TPH (Fuel-oil and gas), and steam turbine (2 30MW), Pre Commissioning and Commissioning of Gas Turbine Frame 6B, BHEL, Capacity 4x 33.75 MW (Fuel-oil and gas)
Achievements And Awards
- BOE certification, Gujarat Board
- Training for operation, maintenance, and mark view control system, Baker Hughes
- I have completed the internal IMS certification
Timeline
Shift Incharge
Deepak fertilizers and Petrochemicals Corporation limited.
06.2022 - Current
DCS Engineer
Brahmaputra Cracker and Polymer Limited
02.2022 - 05.2022
Field Operations Engineer
ONGC Petro Addition Limited
07.2017 - 01.2022
Engineer
ONGC Petro Addition Limited
09.2013 - 05.2017
Mechanical Engineering -
GANDHI INSTITUTE OF ENGINEERING AND TECHNOLOGY
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