PRAKASH SANAP
Behror
Summary
Seasoned EHS Leader with over 22 years in developing national EHS strategies for multi-site operations. Achieved zero recordable incidents for 14 years while driving significant cost savings and productivity improvements through Lean Six Sigma and digital transformation. Experienced in managing teams and enhancing associate skills through effective feedback and coaching.
Overview
23
23
years of professional experience
1
1
Certification
Work History
India Lead Manager – EHS & Operations Excellence
Beam Global Spirits & Wine (I) Pvt. Ltd
01.2022 - Current
- Achieved 100% statutory compliance while enhancing audit efficiency by 30% with digital checklists.
- Drove sustainability: 26% less water, 30% less energy, 91% lower CO₂ emissions, zero landfill status.
- Increased multi-site productivity by over 10% through Lean/CI deployment and VSM optimization.
- Realized annual savings exceeding $100K through waste elimination and cycle time reduction.
Assistant Manager – EHS & Operations Excellence (Project Management)
Beam Global Spirits & Wine (I) Pvt. Ltd
01.2011 - 01.2022
- Implemented CAPEX projects that reduced environmental impact by 25; led CSR initiatives that earned Vasundhara Award.
- Achieved USD 100K savings through targeted EHS/ONER improvements and CAPEX projects.
- Delivered ISO compliance with zero major non-conformances in audits.
Safety, Health & Environment Executive
Hindustan Unilever Ltd.
Maharashtra
03.2012 - 11.2013
- Achieved >20% reduction in water, energy, CO₂, and waste through RWH Phase 2 and ETP optimization, maintaining >95% uptime.
- Secured Fire NOC and MPCB CTO approvals, ensuring 100% compliance during audits.
- Received Vasundhara Award (CASH+ Trophy) and Gold Safety Award from Genentech Foundation for commitment to safety and environmental excellence.
Production & Maintenance / 3P Executive
Hindustan Unilever Ltd.
Maharashtra
09.2007 - 02.2012
- Reduced scrap 40% through CEP initiatives and vacuum loss reduction, realizing $600K in annual savings.
- Led major expansion: Dual line → triple line conversion improving OEE 15%.
- Coordinated CEP programs achieving ₹4 Cr ($500K) in total savings.
Production Executive
General Mills India Pvt. Ltd
01.2006 - 01.2007
Graduate Apprentice Trainee
Hindustan Unilever Ltd.
01.2005 - 01.2006
Production Engineering Intern
Sari Duct Engineering
01.2003 - 01.2005
Skills
- EHS and sustainability management
- Operational excellence and leadership
- EHS strategy development
- Risk assessment and mitigation
- Behavior-based safety
- ISO compliance (9001, 14001, 45001, 22000)
- Auditing and inspections
- Emergency response planning
- Statutory compliance oversight
- Extended producer responsibility delivery
- Value stream mapping
- Continuous improvement strategies
- Total productive maintenance
- 5S workplace organization
- Digital dashboard creation
- KPI governance and reporting
- Multi-site leadership coordination
- SAP/ERP system proficiency
- Safety management software expertise
- Power BI data visualization
- Minitab statistical analysis expertise
Certification
Lean Six Sigma Green Belt
Awards And Accreditations
- National Safety Award, 2025, National Safety Council
- National EHS Silver Award, 2025, CII
- Zero Recordable Incidents, 2025, Spirit of Beam Award
- International Safety & Sustainability Award, 2024, Global Safety Forum, House of Lords, London
- Vasundhara Award, 2024, Maharashtra Pollution Control Board
- State Safety Awards, 2020-2022, Factory & Boiler Dept.
- Gold Safety Award, Genentech Foundation
Timeline
India Lead Manager – EHS & Operations Excellence
Beam Global Spirits & Wine (I) Pvt. Ltd
01.2022 - Current
Safety, Health & Environment Executive
Hindustan Unilever Ltd.
03.2012 - 11.2013
Assistant Manager – EHS & Operations Excellence (Project Management)
Beam Global Spirits & Wine (I) Pvt. Ltd
01.2011 - 01.2022
Production & Maintenance / 3P Executive
Hindustan Unilever Ltd.
09.2007 - 02.2012
Production Executive
General Mills India Pvt. Ltd
01.2006 - 01.2007
Graduate Apprentice Trainee
Hindustan Unilever Ltd.
01.2005 - 01.2006
Production Engineering Intern
Sari Duct Engineering
01.2003 - 01.2005