Summary
Overview
Work History
Education
Skills
Area Of Expertise
Certification
Responsibilities
Timeline
Generic

Prakasha Shetty

Bengaluru,KA

Summary

  • Over 33 Years Of Experience In Fabrication, Quality Assurance, Materials Management and Logistics
  • Extensive Expertise as a Management Representative in All Aspects Of ISO 9001-2015 Activities
  • Team Builder With Excellent Motivational Ability, Mentoring Capability And Good People Management Skills

Customer-oriented General Manager with 33 years of experience focused on increasing revenues and expanding margin. Adaptive and deadline-oriented consistently executes and completes multiple projects in high-stress environments. Meticulous leader and strategic planner with comprehensive managerial acumen, offering vision and motivational acumen. Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success.

Overview

33
33
years of professional experience
1
1
Certification

Work History

General Manager - Materials

Essae - Teraoka Private
07.1994 - 07.2024
  • Developed Many Suitable Jigs And Fixtures For Inspection.
  • Propogated ,Implemented and Monitored Some Of The TQM Activities Company Wide Like Policy Deployment, Kaizen, Quality Circles, Training ,TPM And VE Activities.
  • ISO 9001-2015 Certification Within 6 Months Without Any External Consultancy.
  • Planning And Procurement Of Domestic And Import Items.
  • Introduced Supplier Training ON Gemba QC.
  • Cost Reduction Of 4% to 5% On Material Cost Every Year Through Process Simplification,Negotiation,Alternate Sources,Modvat Benifits And Tax Benifits.
  • Initiated Many VE Projects,Which Has Resulted In Crores of Rupees In Savings Per Annum.
  • Developed Department Wise Process Measurements To Review And Monitor The Performance Of Departments.
  • Introduced Supplier Performance Measurement System To Monitor The Performance Of Supplier Through TQM Tools and Techniques

Junior Engineer - Quality Assurance

Hind High Vacuum Company Private
04.1992 - 07.1994
  • Ensured compliance with safety regulations during all phases of project implementation, resulting in zero incidents or accidents onsite.
  • Reduced production costs by implementing cost-saving measures in materials procurement and manufacturing processes.
  • Evaluated existing systems and processes to identify areas for improvement, leading to increased operational efficiency across projects.

Supervisor

Sri Srinivas Fabricators
06.1991 - 03.1992
  • Oversaw daily operations of the department, ensuring smooth workflow and timely completion of tasks.
  • Applied strong leadership talents and problem-solving skills to maintain team efficiency and organize workflows.
  • Increased team productivity by implementing efficient workflows and setting clear expectations for staff members.

Education

MBA - Business Management

TAPMI(Manipal)
2002

AMIE (Mechanical) - Mechanical Engineering

Government College
Bengaluru
1993

DME (Mechanical) - Mechanical Engineering

Government Polytechnic
Bengaluru, India
1991

Skills

  • Leadership and team building
  • Problem Resolution
  • Operations Management
  • Team Player
  • Time Management
  • Effective leader

Area Of Expertise

  • Decision To Make Or Buy.
  • Supplier Selection And Approval.
  • Supplier Performance Rating and Supplier Auditing.
  • Supplier Training, Supplier Corrective And Preventive Action-Establish Process And Standards.
  • Maintenance Review, And Monitoring Of All The Plastic Molding Tools, Pressed Tools, Rubber Molding Tools, Jigs And Fixtures At Supplier Place.
  • Review And Control Of Special Process At Supplier Place.
  • Review And Monitoring Of Department Objectives.
  • Review And Updation of Department Manuals, Work instructions, and Formats.
  • Review And Selection Of Competent And Cost Effective Logistic Partners To Handle Logistics Requirements.
  • Review And Maintenance Of Properties And Effective Finalization Of Commercials For All The New Construction Projects, Renovation And General Maintenance Requirements.
  • Review And Approval Of All The Costing And Price Analysis.
  • Inventory Control
  • Review And Monitoring Of 5s Activities Within The Department.
  • Source Identification, Commercial Finalization And Follow Up For All The New Product Development Of Mechanical Items.


Management Representatives Responsibilities :


  • The Effective Implementation Of QMS As Per The ISO 9001-2015 Standard.
  • Control Of QM Manual And Their Revisions.
  • Facilitating Management Reviews And Follow Up Actions Decided On Review Meetings.
  • Conducting Periodic Internal Audits.
  • Review Of Effectiveness And Corrective Actions Initiated On Internal And External Audits.
  • Measure And Review Of Internal Customer Satisfaction.

Certification

  • Foundation Courses on Quality Control
  • Core Course On Quality Control
  • Internal Quality Audit
  • GEMBA Quality Control
  • Quality Circle
  • Supply Chain Management
  • Management Representative Forum
  • Personal Growth Laboratory
  • Total Quality Improvement Cluster
  • ISO 9001-2015 Awareness

Responsibilities

Family of Parts - Mechanical :


  • Fabricated Parts (Sheet metal & Structural Frames - SS/MS - Bought Out/Shop made
  • Machined Parts - Bought Out/Shop made
  • Plastics Injection Molded Parts - Bought Out
  • Pressure Die Cast & Sand Cast Parts - Bought Out
  • Rubber Molded Parts - Bought Out
  • Pressed & Laser Cut Parts - Bought Out
  • Key Sheet & Stickers - Bought Out
  • Packing Materials - Bought Out
  • All types of Fasteners - Traded
  • All types of Raw materials (Ferrous/Non
    Ferrous & Plastic Granules) - Bought Out
  • Capital goods & Consumables - Bought Out


Family of Parts - Electrical/Electronics :


  • Resistors, Connector, Diodes, Transistors, Integrated Circuits, Regulators, Switches - Traded
  • Transformers, PCB, Power Cord, Membrane Switches, Printers - Bought Out


Family of Parts - Imports :


  • Loadcells, Integrated Circuits, Resistors,
    Capacitors, Plastic Granules : Bought Out


Timeline

General Manager - Materials

Essae - Teraoka Private
07.1994 - 07.2024

Junior Engineer - Quality Assurance

Hind High Vacuum Company Private
04.1992 - 07.1994

Supervisor

Sri Srinivas Fabricators
06.1991 - 03.1992

MBA - Business Management

TAPMI(Manipal)

AMIE (Mechanical) - Mechanical Engineering

Government College

DME (Mechanical) - Mechanical Engineering

Government Polytechnic
Prakasha Shetty