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Prakash Kurma Raju

Summary

Principal Engineer –Thermal Mechanical System Design and Manufacturing Expert at Intel Corporation. Career summary: Thermal mechanical system design and manufacturing expert having 2.5 decades experience in a variety of thermal mechanical technical leadership positions. Designed and developed 50 + customer products with great innovation portfolio filing 45 patents which helped Intel customers and ecosystem partners to deliver leadership products in consumer electronics and semiconductor industries. Technical Expertise: Highly experienced in design / developing of active and passive cooled thin, light, and thin gaming laptops which includes new formfactors like FOLDABLE, Dual display and mini-PC devices. Highly experienced in various manufacturing methods, ecosystem development and new material development for ESG. Very well-known reliable technocrat in the ecosystem across ODM’s, OEM’s and ecosystem for co-engineering, consultation on tooling, manufacturing, CMF consulting, BOM cost and NRE reductions.

  • Detail-oriented Principal Engineer experienced in inspections, compliance and team leadership. Strategic planner prepared to leverage [Number]-year record in [Industry] in new role with room for growth and advancement.

Work History

Principal Engineer

Intel Corporation
Bangalore
01.2022 - Current

Sr. Thermal mechanical System Architect

Intel Corporation
Bangalore
01.2018 - 01.2022

Sr. Thermal mechanical Technologist

Intel Corporation
Bangalore
01.2014 - 01.2018

Sr. Mechanical Technical Leader & Tooling specialist

Intel Corporation
Santa Clara
01.2011 - 01.2014

Sr. Mechanical System Architect

Kyocera Wireless
Bangalore
01.2009 - 01.2011

Sr Technical Leader, manufacturing specialist

Sony Ericson
Chennai
01.2008 - 01.2009

Mechanical Engineering Specialist

TATA Auto components
Pune
01.2005 - 01.2008

Product design and tooling engineer

CIPET, Intel Corporation
Mysore
01.2000 - 01.2005
  • Driving thermal performance, Customer scaling, New material, and Ecosystem development:
  • Solved skin temperature limitations in a 12W passive device by designing a patented cross spreading hinge which enables transfer of heat to lid surface through natural convection thereby improved performance by 30% (9W to 12W)
  • Patented and developed offset convertible hinge to mitigate the challenge of maintaining lower gap b/n lid & base in convertibles with larger foot height, which resulted in reduction of system Z by 0.5mm while increasing airflow by 20%
  • Patented and developed laptop hinges for new formfactors and implemented in breakthrough 17” foldable products which helped Lenovo to launch X-1 fold and ASUS ZenBook Pro Duo
  • Defined unique manufacturing process in collaboration with ecosystem to manufacture 0.55mm thin unibody aluminium chassis with improved mass production yield (60% to 92%) at lower cost ($76 to $55) which has helped to customers launch thinnest 5.9mm detachable / tablet products
  • (Dell Venue-8)
  • Developed seamless chassis design to enable patented 5G barricade antenna in convertibles and LTE slot antenna in a foldables with premium look without compromise on antenna performance
  • (Lenovo 770, S970 and MSI 17MX, MSI16VX)
  • Patented and developed high conductive reliable frilled graphite (passing lifecycle of 200000 open close) spreader, which was critical to enable 9W SoC in FOLDABLE devices
  • Championing high performance fans roadmap with 10% gen-over-gen improvement to deliver Cool, Quiet & Performant (CQP) targets in Intel EVO designs
  • Samsung Galaxy Book S design win back and Co-engineered with Samsung in solving Co-PoP SoC thermal challenges by implementing dual sided thermal solution in a constrained envelope
  • Enabled 1st foldable computing device (Lenovo ThinkPad X1 Fold) - Implemented thin chassis material and guided on the foldable hinge solution
  • To achieve Dell’s industrial design & antenna performance, implemented NMT (Nano molding technology) & resolved all the manufacturing challenges to launch thinnest Iconic tablet Dell Venue 8
  • Co engineered in developing and scaled patented flow architecture to increase thermal performance by 20-25%
  • Customer implementing Alder Lake, Raptor Lake, and Meteor Lake EVO designs (Lenovo S970, Zeus2, HP Woodford) and RPL (ASUS UX6402 and Lenovo S 770-16)
  • Vapor Chamber (VC) solutions are key for enabling high performance in thin form factors however adoption was limited due to high cost
  • Introduced patented wick structure with simplified manufacturing process to reduce VC cost by 40% (Lenovo, ASUS UX6402, HP and MSI implemented this solution)
  • Actively co-engineering with start-ups & vendors to get futuristic technologies (Electro plated wick for 2X perf, Hybrid cross-spreading, Composite thin chassis, Solderless shields, and Clean D chassis – All are patented) to scale innovative solutions to compete in the industry
  • To enable ESG developed sustainable chassis material, patented, and developed manufacturing methods to anodize recycled magnesium alloy by introducing Al -1XXX to magnesium alloy chassis surface
  • Patent committee member for client computing group (CCG) from past 6 years
  • Passionately mentoring upcoming technical talent and coaching Thermal Mechanical team resulting in mentees filing 56 patents in 4 years in thermal mechanical system domain
  • Mentored team to focus on solving customer pain points that translated into scaling 10 technologies through ecosystem partners who are delivering Intel exclusive technologies for Intel EVO devices
  • Role modeled as change agent in driving frugal innovation beyond CCG by collaborating with other Intel BU’s and reduce thermal solution cost by $3/unit
  • Working with Universities for growing promising engineers by engaging varied research works in India and mentoring 4 students from Arizona State University - USA on materials and system mechanical innovations.

Education

Post Graduate Diploma - Plastics Product, Tool designing and Manufacturing

CIPET

Bachelor of Mechanical Engineering - undefined

SJ College of Engineering

Skills

Software Skillsundefined

Work Availability

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Quote

The way to get started is to quit talking and begin doing.
Walt Disney

Timeline

Principal Engineer

Intel Corporation
01.2022 - Current

Sr. Thermal mechanical System Architect

Intel Corporation
01.2018 - 01.2022

Sr. Thermal mechanical Technologist

Intel Corporation
01.2014 - 01.2018

Sr. Mechanical Technical Leader & Tooling specialist

Intel Corporation
01.2011 - 01.2014

Sr. Mechanical System Architect

Kyocera Wireless
01.2009 - 01.2011

Sr Technical Leader, manufacturing specialist

Sony Ericson
01.2008 - 01.2009

Mechanical Engineering Specialist

TATA Auto components
01.2005 - 01.2008

Product design and tooling engineer

CIPET, Intel Corporation
01.2000 - 01.2005

Post Graduate Diploma - Plastics Product, Tool designing and Manufacturing

CIPET

Bachelor of Mechanical Engineering - undefined

SJ College of Engineering

Overview

23
23
years of professional experience
Prakash Kurma Raju