Pralhad Pote
Pune
Summary
Dynamic Sr. Engineer from John Deere Ind. Pvt. Ltd., adept in supplier quality and new product development, showcasing a blend of leadership and analytical prowess. Achieved a notable $1150 cost saving per machine, leveraging skills in ASQ Quality Engineering and effective problem-solving. Excelled in fostering innovation and collaboration, driving significant quality improvements and efficiency. Innovative Senior Engineer with comprehensive background in designing, developing, and implementing technical solutions. Strengths include strong analytical skills, problem-solving abilities, and a keen eye for detail. Proven track record in leading engineering teams to deliver high-quality projects on time that meet client needs. Significant contributions made to previous workplaces by streamlining processes, reducing costs, and improving operational efficiency.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Sr. Engineer NPD / Supplier Quality
John Deere Ind. Pvt. Ltd.
12.2018 - Current
- Company Overview: (Deere & Company, founded in 1837, is a Fortune500 Company
- Mfg
- Of agricultural, construction and forestry equipment with revenues of US $ 60 billion.)
- Currently supporting for new product development for John Deere harvester works in USA factory for FEE structures, systems & mfg
- Processes, working on supplier development basis JDS G-223 SOP for Casting / Machining of parts including welding & Weld fixture qualifications, having knowledge of John Deere processes such as EPDP, DFMEA /System & Process FMEA, FGR, Control plan, GD&T print review, design review & PPAP process
- PDP quality planning for combine & FEE review Eng
- Change management & provide feedback to design & facilitate implementation with ME on new tooling, fixture development, gauge conceptualization & mistake proofing implementation, working with global customer/stake holder/suppliers for new product development – involved sheet metal fabrication, laser cutting, Casting, and machining parts - weldment involves casting integration with fabricated parts
- Experience of working with customer and competitor insight data to help drive product decision
- Supporting engineering delivery, Engineering change management, Agile working and other forums throughout the programme delivery to provide quality input as applicable to provide the correct risk assessment On Time, $1150 Cost saving per machine, 55Kg weight reduction, Weld reduction: ~30%
- (Deere & Company, founded in 1837, is a Fortune500 Company
- Mfg
- Of agricultural, construction and forestry equipment with revenues of US $ 60 billion.)
Section Manager (Supplier Quality – Engine Factory - Pune)
John Deere Ind. Pvt. Ltd.
12.2018 - 11.2022
- Working on supplier development basis JDS G-223 SOP for Casting / Machining of parts such as Cylinder block, Cylinder Head, 5C & other heavy casting & machining parts, AL Casting, Forging & Machining – Con rod, Crankshaft, Cam shafts, AL Gravity Die Casting, AL HPDC Casting, Steel Casting
- PFMEA & PPAP, DPAR of impacted & critical station process robustness – Capital planning, Mistake Proofing, Process Controls, Data capturing, Process capability improvement, Introduction of Digital gauging Process Flow Chart, Control Plan, Layout Inspection, Testing Requirement & Reports, Raw Material Reports, Process Qualifications, DPAR, Feasibility Review, PSW
- Developing, manufacturing & testing, Jigs & Fixture, Gauging, Auto Gauging equipment Functional fitment / Receiving Gauges, Attribute and Variable Gauges, Expert in Zeiss CMM program analysis
- Acting as Auditor for ISO9001:2015, ISO14001:2015; managing QMS & JDQPS documentation, BS4, OCIMA, FOE audits; devising continuous performance improvement strategies
- Addressing Corrective Action Requests (NCCA) & completing NCCA verification activities; preparing & updating control plan & PFMEA for product lines in MPP & W-planner
- Engineering trials and new life test inspection activity, 8D, MP, 3L5W analysis (Detection & Occurrence), Six Sigma-GB, Minitab, Kotem smart profile software
- Ensure that all programme deliverables that are the responsibility of the programme quality team are delivered robustly and on time for all programmes within the scope of the role
- Where deliverables are not delivered to plan ensure risk and issues are been managed either directly at the gateway via risk and recovery plans
Team Leader – Supplier Quality
Pentair Water Ind. Pvt. Ltd.
03.2015 - 12.2018
- Company Overview: (Manufacturing US MNC, 100% subsidiary of Pentair Water, Pentair Inc
- Having a turnover of over 3.5 billion US $
- ASME, ISO 9001:2015, NSF, PED (CE) certified.)
- Developed PPAP document verifications received from supplier; visited suppliers to audit processes, study process capability & get PSW sign off; monitored supplies of parts till appropriate level for Quality & Delivery as jointly decided between team
- Managed inspection & parts development manufactured through- water purification system, Hydraulic Pumps and Motors: Pump housings, impellers, and motor components
- Seals, gaskets, and bearings for hydraulic pumps and motors Valves and Manifolds
- Hydraulic manifolds and valve
- Hydraulic Component Functionality Testing, understanding of functional testing of hydraulic valves, pumps, cylinders, and other components to ensure proper operation, control, and performance
- Executed review of Customer Part Drawing & Specific requirements, conducting PPAP, APQP, for various machining components
- Monitoring and Execution of Inspection activity of Fabricated, Forged, welded, Casting, Machined and assembled component at machine and Assembly Shop at supplier end
- Acted as Mr
- Customer for Pentair Water Solutions USA, GE India, Thermax Ltd
- Administered QMS Documentation, Rapid improvement Process, Paint improvement, Lean Waste management, Kaizen, 5S, Poke-Yoke for supplier improvement
- Acted as Internal Auditor for ISO9001-2015 / ASME-Sec X and Lean Management Program (i.e., PIM, inspected drawing review and suggested improvement; interpreted drawings (GD&T)
- Quarterly supplier performance monitoring for deliveries, Poor Quality cost, % Rework, RFT, Non-conformance trends & plan actions for free reduction
- Resource & Load planning for SQ engineer monthly/Quarterly, achieve targets
- Set against priorities and set KPI deliverables, conduct review
- (Manufacturing US MNC, 100% subsidiary of Pentair Water, Pentair Inc
- Having a turnover of over 3.5 billion US $
- ASME, ISO 9001:2015, NSF, PED (CE) certified.)
Sr. Engineer Engine Assembly & Testing
Kirloskar Oil Engines Ltd.
Kolhapur
07.2013 - 12.2014
- Executed Product Audit, Process Audit, Monthly Quality Review meeting, MRM, QMS documentation, Implemented Kaizen & 5S in High horsepower engine Assembly line & Testing line; facilitated proto-observations & monitored External audit of CPCB II, Marine Engine, ARAI Projects inspection
- Planned & managed completion of various audits; monitored ATPP documentation & certification for BIS, CFT & Proto engines; rectified problems for Engine like removing hunting, critical analysis, Delivery adjustment, Oil through test, endurance test
- Managed Paint inspection (DFT, Gloss, Impact test, paint viscosity, salt spray) and validation for paint booth; participated in QCR (CFT) team to reduce part problems in incoming, line & complaint
- Analyzed customers’ complaints & implemented corrective action; executed daily analysis of Production Problem by arranging the Minutes of Meeting with Supplier
- Leveraged knowledge of Testing Parameter of Diesel Engines & Testing Report generation, Test bed validation & repeatability study Worked on SFC, Engine Power, FIP calibration, Test bed balancing & Calibration, performed analysis of NC & Demerits points; implemented CAPA to reduce recurrence
- Led nonconformance at ATPP area, communicate problems to Receipt QA and vendor and monitored ATPP rejection PPM level
- Acted as Mr
- Customer for Kala Genset Silvassa, schwing-Stetter, Jackson, GFE Kathua
Supplier Quality Engineer- QA
Transfix Ind. Pvt. Ltd.
Pune
02.2012 - 07.2013
- Company Overview: (French based MNC)
- Managed supplier qualification, developed new sources, solved supplier complaints for better results; ensured sheet metal welding standards, drawing and fixture inspection
- Executed supplier site audits & suggested sourcing decision basis audit results; performed documentation verification as per STA & review documents; conducted Product & Process audit at supplier site, and implemented POKA-YOKE, 5S, and KAIZEN
- Devised performance evaluation system; worked on horizontal development of counter measures with same category vendors; monitored daily rejection & rework, System audit, monthly review meetings
- Evaluated & selected improvement supplier & defined target to reduce rejection PPM
- Collaborated with suppliers for maintenance & improvement of Quality Standards basis requirements; assessed customer complaints using 3L5Y, 5W1H, DRS, 7QC tools & six sigma techniques; ensured timely & effective closure of actions on root cause
- Performed analysis of Production Problem by arranging Minutes of Meeting with supplier to initiative corrective & preventive actions, 8D against Non-conformance
- Linking quality improvement projects to component changes and guiding your team from component design through to part release
- Executed analysis of Production Problem by arranging Minutes of Meeting with Supplier to initiative Corrective & preventive actions, 8D against Non-conformance of product
- Devised & executed Inspection plan, Vendor assessment, qualification process, Material rejection analysis, 8D, CAPA; ensured compliance with ISO 9001: 2008 & TS16949:2009 process, Develop and maintain supplier quality metrics
- (French based MNC)
Education
BE - Production Engineering
Shivaji University
01.2011
Diploma - Mechanical Engineering
Govt. Poly. Pune-16
Maharashtra01.2006
Skills
- ASQ Certified Quality Engineer (CQE)
- Registered Scrum Master
- Team management , New Product Development
- Quality Assurance / Control
- Cost Saving Initiatives
- Supplier Quality Management
- Stakeholder Management
- Team Building & Leadership
- Programme risks management
Certification
- ASQ Certified Quality Engineer (CQE)
- Registered Scrum Master Certification (Scrum inc)
- Certified WELD Inspector (Ador Welding)
- TS16949 Internal auditor
- ISO 9001:2015 (QMS)
- ISO 14001:2004(EMS)
- OHSAS 45001-2018 (EHS)
- ASME _Sec VIII
- NSF
- PED (CE) certified
- John Deere Six Sigma Green belt certification
- JD Intermediate ASME Y14.5:2018 & GD&T program
Accomplishments
- Conferred with John Deere DMAIC Six sigma EFF Practitioner of the Year Award for FY-21
- Innovation award - Zeiss CMM Probe Rack design
- Developed-digitalized dashboards in Power BI / Power Apps in Engine Quality functions
- GOLD Rank in 29th CCQC (QCFI-India) Competition
- Best Kaizen award for making fixture for Cam Shaft lobe angle measurement
- Performance Excellence Award for analysis of engine test bed rejection & resolving field complaint
Languages
- English - Expert in Read - Write - Speak
- Hindi - Expert in Read - Write - Speak
- Marathi - Expert in Read - Write - Speak
Personal Information
- Total Experience: Mechanical Engineer with 13+ years of experience in Manufacturing quality including incoming and New Product Development, Supplier Development for casting & Machining parts and Customer Complaint for Commodity –Diesel engines automotive parts, CMM & Metrology, Sheet Metal Fabrication / Welding.
- Visa: L1.B
- Passport Number: H 3480374
- Date of Birth: 03/22/87
Timeline
Sr. Engineer NPD / Supplier Quality
John Deere Ind. Pvt. Ltd.
12.2018 - Current
Section Manager (Supplier Quality – Engine Factory - Pune)
John Deere Ind. Pvt. Ltd.
12.2018 - 11.2022
Team Leader – Supplier Quality
Pentair Water Ind. Pvt. Ltd.
03.2015 - 12.2018
Sr. Engineer Engine Assembly & Testing
Kirloskar Oil Engines Ltd.
07.2013 - 12.2014
Supplier Quality Engineer- QA
Transfix Ind. Pvt. Ltd.
02.2012 - 07.2013
- ASQ Certified Quality Engineer (CQE)
- Registered Scrum Master Certification (Scrum inc)
- Certified WELD Inspector (Ador Welding)
- TS16949 Internal auditor
- ISO 9001:2015 (QMS)
- ISO 14001:2004(EMS)
- OHSAS 45001-2018 (EHS)
- ASME _Sec VIII
- NSF
- PED (CE) certified
- John Deere Six Sigma Green belt certification
- JD Intermediate ASME Y14.5:2018 & GD&T program
BE - Production Engineering
Shivaji University
Diploma - Mechanical Engineering
Govt. Poly. Pune-16
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