Pramod Kulkarni
Bengaluru
Summary
Results-driven and detail-oriented Senior Manufacturing Engineer with 7.5 years of experience. Seeking a challenging work position in the field of engineering. Goal is to find an opportunity to exhibit strengths and enhance skills while contributing to the growth and development of the organization. Deep understanding of modern production systems, committed to implementing efficient processes that streamline operations without sacrificing profitability. Possess technical proficiency in equipment repairs and maintenance, ensuring optimal functionality and minimizing downtime.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Senior Manufacturing Engineer
ASM TECHNOLOGIES LTD
09.2023 - Current
- Interact with cross-functional teams to develop optimal operational sequences for parts and assemblies
- Identify key areas for product improvement and coordinates with other engineering functions to implement changes
- Worked closely with manufacturing operations management to prioritize areas for OMS manufacturing documentation improvements
- Interact with manufacturing floor and solve the build issues and provide recommendations for tooling
- Perform troubleshoot of errors and optimizing the script generation process to implement conversion of OMS to iOMS as part of Industry4.0
- Evaluate analysis and execute Supplier Problem Sheet (SPS)
- BOM management of various legacy tools
- Manufacturing and assembly techniques, bill of materials, product/personal safety requirements, material handling, and troubleshooting.
Senior Engineer - Process and Layout
SACHA Engineering Pvt Ltd
02.2022 - 09.2023
- Developing effective Layout & to ensure all the aspects of plant engineering are considered
- Building Foundation Plans for BIW lines
- Create Material Movement Planning, Robot & Gun Removal Planning, Lubrication Planning Etc
- Preparation of Process Flow, Lubrication Plan, Ergonomics Plan, Fence Planning etc
- Documents Managing & implementation of simulation updates in Layout during Projects
- Study & documentation of Plant Hall data impact on BIW line & provided feasible solutions
- Co-ordination with Simulation team to fix best practices of engineering considering time & cost
- Creation of MBOM Structure in Team Centre & General Documentation for Manufacturing Process Planning and Structure Manager.
Engineer - Process and Manufacturing
TATA TOYO RADIATOR LTD
06.2019 - 02.2022
- Interaction with customers regarding engineering aspects
- Leading NPD team to develop products from Raw material procurement to sign off to production
- Knowledge of BIW assembly line & different joining technologies
- Coordination with R & D team to set up design & simulation concept to prepare optimized layout planning
- Preparing & Monitoring Process documentation like Process flow sheet, PFMEA, Control Plan & PFD
- Interaction with cross functional team for realization of project
- Monitor the production status and troubleshooting the production/quality related issues to ensure on time delivery
- Process Validation using Statistical Process Control
- Proficient in core APQP & continuous improvement tools cantered on standard operating procedures like SPC & 5S.
Jr. Engineer - Tool Manufacturing
Electro pneumatics And Hydraulics Ltd
04.2018 - 06.2019
- Responsible for providing and coordinating quality maintenance and repairs of automobile equipment
- Ensuring all maintenance is completed in accordance with manufacture specifications
- Dealing with Customer for feedback and complaints monitoring
- Manpower deployment on day-to-day basis and plan to up-skill and cross train technicians
- Monitoring/Review/Action on all the KPI data on its presentation in MRM
- Each KPI data Generation and Recording
- Entire Coordination within Department against Manpower/Planning/Work load other Activities and Technical support to the Team
- Improve the performance and productivity of technicians
- Maintaining shop floor discipline 5S and operational safety in plant.
DET - Tooling Engineering
Whirlpool of India Ltd
05.2017 - 04.2018
- Have good skills in troubleshooting Problems /Breakdowns in thermoforming molds and press tools
- Planning of Preventive Maintenance of SPM machines, progressive tools & notching tools
- Worked on Tooling and Machine Planning Control
- Reducing Cycle Time, New Improvement in Program
- Maintained and managed machines including safety and Archiving.
Education
Master of Business Administration - Operations Management
University Of Mysore
Mysore Karnataka04.2026
Bachelor of Business Administration - Operations Management
K L University
Vijayawada A.P03.2024
Diploma in Tooling Engineering (Mechanical) -
Nettur Technical Training Foundation
Dharwad Karnataka05.2017
H.S.C (Intermediate) - Science
Maharashtra State Board of Secondary And Higher Secondary Education
Pune Maharashtra04.2012
S.S.C - English Medium
Maharashtra State Board of Secondary And Higher Secondary Education
Pune Maharashtra03.2010
Skills
- Team center
- Wind-chill
- Creo-Parametric
- Creo-Illustrate
- UGNX - Line Designer
- AutoCAD 2D/3D
- Micro station VDL( Bentley)
- MS Office
- SAP - HANA S4
- Autodesk - Imventor
Certification
Project Management 101: PMP certification
Microsoft Power BI - Beginner
Languages
English
Advanced (C1)
Hindi
Bilingual or Proficient (C2)
Marathi
Bilingual or Proficient (C2)
Kannada
Bilingual or Proficient (C2)
Telugu
Intermediate (B1)
Professional achievements
VALMET AUTOMOTIVE, Uusikaupunki, Finland, 08/2022 - 12/2022,
- Concepts and Implementation of Layout Designing, 3D Modelling and Foundation Plan.
- 3D Layout Design and Cell Building for BIW Line from the Start of 2D Design.
- Support Valmet Automotive for Better Solutions in Line Building for New Areas.
- Creating MBOM Structure for 17 Areas and 300+ Robots in Teamcenter.
- Maintaining Structure manager in Tooling Data Import.
TATA TOYO RADIATOR LTD, Augsburg, Germany, 12/2019 - 01/2020,
- Concepts and Implementation of Layout Designing, 3D Modelling and Foundation Plan.
- Specification & Preparation of New Machine.
- Plant & Process Layout set-up, Co-ordination with vendors & suppliers for electrical & utility services.
- Assembly drawing preparations., Preparation of Technical Scope of Supply.
Volvo India Ltd - ECS Assembly Station Line Validation and Setup, TATA TOYO RADIATOR
- Includes Plant and Process Layout Setup, Product Design Concept, 2D Detailing Drawing For Assembly Points & Parts.
- Trolley, Lifters and Standardize Bins Planning for Line set-up.
- Product and Process Validation for Productivity Trial.
- Development of Semi-Automtic Core Builder & Manual Core Assembly Fixture.
- Software - Auto-Cad
AUDI Germany - HLS AU51x, SACHA Engineering
- Structure Maintaining for Operation Line and Process Line.
- Ordering / Manufacturing / Calculation.
- Gantt chart Updating.
- Software - Technomatix - Process Designer / CATIA V5.
Magna Fisker - HLS Fisker FM-29, SACHA Engineering
- Simulation matching.
- Concept changes & implementations, complete layout preparation & 3D modeling.
- Gun Removal Planning, Robot Removal Planning, Bins Study & Placement.
- Software: Micro Station / Auto Cad.
Hobbies and Interests
- Playing Chess
- Sports
- Music
- Travelling
Personal Details
- Date of Birth: 08/08/1994
- Marital Status: Married
Disclaimer
I hereby declare that the information given above is true, complete and correct to the best of my knowledge and belief.
Timeline
Senior Manufacturing Engineer
ASM TECHNOLOGIES LTD
09.2023 - Current
Senior Engineer - Process and Layout
SACHA Engineering Pvt Ltd
02.2022 - 09.2023
Engineer - Process and Manufacturing
TATA TOYO RADIATOR LTD
06.2019 - 02.2022
Jr. Engineer - Tool Manufacturing
Electro pneumatics And Hydraulics Ltd
04.2018 - 06.2019
DET - Tooling Engineering
Whirlpool of India Ltd
05.2017 - 04.2018
Master of Business Administration - Operations Management
University Of Mysore
Bachelor of Business Administration - Operations Management
K L University
Diploma in Tooling Engineering (Mechanical) -
Nettur Technical Training Foundation
H.S.C (Intermediate) - Science
Maharashtra State Board of Secondary And Higher Secondary Education
S.S.C - English Medium
Maharashtra State Board of Secondary And Higher Secondary Education
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