Pramod Kawade
Pune
Summary
Results-driven engineering professional with extensive experience in product design, development, and systems engineering. Proven expertise in leading cross-functional teams through the entire product lifecycle, from concept to validation. Specialized skills include DVP&R creation and optimization, problem-solving, DFMEA, GD&T, and DVA. Adept at mentorship and fostering innovation. Track record of successful product development, cost optimization, and performance enhancement for various products lines like Screw compressors, Electrical Structures and IC engines. Proficient in systems engineering, ALD, and 7 steps problem-solving. Possess a strong background in automotive engineering, specializing in diesel engines and screw compressor packages. Demonstrated leadership in implementing systems engineering processes and orchestrating global design initiatives. An effective communicator and collaborator committed to data-driven decision-making.
Overview
13
13
years of professional experience
Work History
Product Systems Engineering- Sr.Product Specialist
Cummins Technical Center India
04.2022 - Current
- Led a team of engineers in the architecture selection, design, development, and validation of various sub-systems for diesel engines.
- Orchestrated systems engineering processes, including requirements management and Interface Agreement with adjacent systems, creating a comprehensive validation and verification plan to ensure a robust system design for the power cylinder subsystem.
- Ensured seamless alignment of systems engineering activities with project goals.
- Conducted design trade-offs and collaborated with cross-functional teams to optimize decisions considering factors such as cost, weight, space claim, and performance.
- Formulated and executed robust test plans based on failure modes, effectively mitigating product risks and informing optimized decisions.
- Proposed technical feasibility solutions and provided leadership in recommending performance improvement options for new system designs.
- Proposed technical feasibility solutions and provided leadership in recommending performance improvement options for new system designs.
Product Systems Engineering- Product Specialist
Cummins Technical Center India
12.2018 - 07.2022
- Demonstrated exceptional expertise in the design, development, and validation of critical components of engines, including power cylinder, crankshaft, conrod, gear train, block, and cylinder head for high horsepower engines.
- Led comprehensive efforts to ensure that powertrain components met and exceeded stringent engineering standards and specifications, resulting in enhanced performance and reliability of key engine systems.
- Orchestrated cross-functional product reviews, fostering collaboration and optimizing design decisions by considering factors such as cost, weight, space claim, and performance.
- Spearheaded the preparation and optimization of Design Verification Plans & Reports (DVP&R), ensuring thorough testing and validation processes aligned with product requirements.
- Formulated and executed rig and engine level test plans, providing critical insights into product performance and identifying areas for continuous improvement.
- Proactively applied DFMEA (Design Failure Mode and Effect Analysis) and utilized 7 Steps Problem Solving methodologies to identify and address potential issues, resulting in heightened product reliability.
- Demonstrated proficiency in Dimensional Variation Analysis (DVA), Root Cause Analysis (RCA), and Geometric Dimensioning & Tolerancing (GD&T), contributing to the precision and optimization of product designs.
- Maintained end-to-end system ownership, overseeing the entire lifecycle from design and development to validation, ensuring a cohesive and high-performance powertrain system.
Deputy Manager
Mahle Engine Componets India Pvt. Ltd
06.2018 - 12.2018
- Led the development of India's Diesel engine power cylinder capabilities, showcasing leadership by guiding and inspiring a team of young engineers.
- Led the establishment of low-cost rig and validation test suppliers in India, optimizing resources and contributing to cost-effective solutions without compromising on quality.
- Pioneered the implementation of a global design and development practice for India Operations, aligning the local team with international standards and enhancing overall efficiency.
- Mentored a team of interns for exploratory projects in design and analysis, fostering a culture of learning and innovation within the organization.
- Led the "One Organization, One Design" global initiative for the India region, emphasizing a collaborative and unified approach to design practices, ensuring consistency and excellence across projects.
Assistant Manager
MAHLE
02.2016 - 06.2018
- Played a pivotal role in the design and development of the Power Cell Unit (PCU) for diesel engines, catering to both passenger cars and commercial vehicles.
- Spearheaded the design, development, and validation of critical engine components, including pistons, gudgeon pins, piston rings, and circlips.
- Led cross-functional, manufacturing, and customer requirements reviews, ensuring alignment with diverse stakeholder needs.
- Conducted product feasibility studies and risk analyses in collaboration with cross-functional teams, employing comprehensive risk mitigation strategies using DFMEA (Design Failure Mode and Effect Analysis).
- Utilized various product-specific tools and Finite Element Analysis (FEA) for design verification, ensuring the robustness and reliability of components.
- Executed design validation according to the established test plan, ensuring adherence to quality standards and performance requirements.
- Took on additional responsibilities, including the implementation of the Product Development Process for a newly established department, aligning with MAHLE's global standards.
- Managed Product Life-cycle with CAD data management using SAP PLM/ECTR, ensuring accurate and organized documentation.
- Led project management activities using CProjects and handled documentation with EasyDMS.
- Conducted product and Product Development Process (PDP) training for new team members, contributing to skill development and knowledge transfer within the team.
Engineer
Eaton
08.2014 - 01.2016
- Played a key role as a design engineer on multiple CPI (Continuous Product Improvement) projects, focusing on enhancing the performance and efficiency of sheet metal struts.
- Specialized in Torsional Flexural Buckling Modeling of sheet metal struts, contributing to the structural integrity and stability of the components.
- Led Value Analysis/Value Engineering (VAVE) initiatives to reduce product costs while increasing overall value, ensuring a balance between efficiency and affordability.
- Spearheaded efforts for product performance improvement by incorporating new technologies, staying at the forefront of industry advancements.
- Engaged in concept generation, feasibility studies, and concept development, ensuring innovative and viable solutions for product enhancement.
- Conducted feasibility studies and implemented advanced engineering technologies to improve product performance and stay ahead of market trends.
- Collaborated with educational institutes and other laboratories for design validation, leveraging external expertise for comprehensive and reliable assessments.
- Served as a Metal to Plastic Drive Team member for the B-Line Group, contributing to the transition and optimization of materials for improved product characteristics.
Departmental Placement Cordinator
Indian Institute of Technology
07.2012 - 06.2014
- Contributed as an Teaching Assistant for two years, concurrently taking on the role of Placement Coordinator during the final semester.
- Conducted comprehensive literature surveys and contributed to the development of Excel-based tools.
- Led Basics of Matlab sessions for first-year students, fostering foundational skills.
- Conducted Finite Element Method (FEM) lab classes, providing hands-on support to students.
- Assisted PhD students in creating a department-level Matlab functions library for enhanced productivity.
- As a Placement Coordinator and committee member, took ownership of designing the Departmental Brochure.
- Coordinated with various organizations for successful campus hiring initiatives.
Sr.Engineer
Kirloskar Pneumatic Pvt. Ltd
07.2010 - 06.2012
- Led the end-to-end process of designing, developing, and validating screw compressor packages, focusing on units up to 20kW rotary screw compressors.
- Initiated and executed cost-out projects, optimizing product design and reducing development and validation time to achieve overall cost reduction.
- Spearheaded performance improvement initiatives for the screw compressor package, enhancing overall reliability, and reducing operational and maintenance costs, thereby elevating customer satisfaction.
- Conducted comprehensive product range benchmarking against competitors, providing valuable insights to identify areas for improvement.
- Provided plant support for current product issues, demonstrating a hands-on approach to address and resolve operational challenges.
Education
Pramod Kawade - page 4 -
M.Tech - Design Engineering
Indian Institute of Technology Delhi
New Delhi06.2014
B.E - MECHANICAL
D. Y. Patil College of Engineering
Pune07.2010
Skills
- Product Design & Development
- Systems Engineering
- DVP&R (Design Verification Plan & Report) Creation and Optimization
- Problem Solving
- DFMEA (Design Failure Mode and Effect Analysis)
- GD&T (Geometric Dimensioning & Tolerancing)
- DVA (Dimensional Variation Analysis)
- CAD
Timeline
Product Systems Engineering- Sr.Product Specialist
Cummins Technical Center India
04.2022 - Current
Product Systems Engineering- Product Specialist
Cummins Technical Center India
12.2018 - 07.2022
Deputy Manager
Mahle Engine Componets India Pvt. Ltd
06.2018 - 12.2018
Assistant Manager
MAHLE
02.2016 - 06.2018
Engineer
Eaton
08.2014 - 01.2016
Departmental Placement Cordinator
Indian Institute of Technology
07.2012 - 06.2014
Sr.Engineer
Kirloskar Pneumatic Pvt. Ltd
07.2010 - 06.2012
Pramod Kawade - page 4 -
M.Tech - Design Engineering
Indian Institute of Technology Delhi
B.E - MECHANICAL
D. Y. Patil College of Engineering
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