Pranjal Gupta
Mechanical RnD Engineer
Summary
Dynamic mechanical engineer with hands-on experience in battery systems, EV design, and advanced simulations. Skilled in CAD, FEA, CFD, DFMA, and cost optimization, with a proven record of improving design efficiency and reducing production costs. Strong leader with expertise in prototyping, structural design, and cross-functional collaboration.
Overview
2
2
years of professional experience
Work History
JUNIOR ENGINEER R&D
AMPEREHOUR ENERGY
07.2024 - Current
- Designed and optimized Battery Energy Storage Systems (BESS) compliant with UL, UN, and NFPA standards.
- Conducted thermal simulations and implemented liquid cooling solutions to enhance battery thermal management and system efficiency.
- Led mechanical design and development of battery packs and control panels for domestic and international BESS projects.
- Applied DFMA principles, noise and vibration reduction techniques, and structural optimization to improve system reliability and manufacturability.
- Achieved cost reduction through design optimization, improved production efficiency, and simplified assembly processes.
RESEARCH AND DEVELOPMENT INTERN
EKA
05.2023 - 07.2023
- Project 1 – Visual Ergonomics of a Vehicle: Study and Implementation of SAE and AIS standards for occupant packaging - visual and vehicle ergonomics, seating comfort and human limitation.
- Optimized rear-view mirror placement for improved safety and user experience.
- Project 2 – Power Calculation for Electric Vehicle: Selected suitable electric motor and gearbox through power calculations and Designed MATLAB model for drive cycle simulation.
Education
B. Tech - Mechanical Engineering
COLLEGE OF ENGINEERING, PUNE (COEP)
Pune, India06.2024
Skills
- CFD and FEA Analysis
- Leadership
- MATLAB
- Project Management
- CAD and 3D modelling
- Problem Solving
- Design for Manufacturing and Assembly
- Communication
Project
Design of Solid Rocket Motor
- Designed a rocket motor for weather reports, seat ejection in aircraft and other military purposes.
- Optimized product design to reduce weight by 15%, cut assembly time by 20%, and enhanced fuel efficiency by 12%, leading to a 10% increase in overall performance compared to previous designs.
Awards And Competitions
Torq Challenge by Bajaj Auto
- Top performer team in college and in top 10 teams from all over India. Design and simulation connecting rod for an I.C. Engine.
Special Recognition Award
- Special Recognition award from COEP for outstanding designing, management in technical club.
E – BAJA SAE INDIA (Electric All-Terrain Vehicle Design and Development)
- Secured 2nd place twice at the national level with awards for Best Design and CAE.
- Served as Vice-Captain, leading design, analysis, and project management.
- Managed transmission and vehicle dynamics while optimizing components using FEA, CFD, and topology optimization.
Timeline
JUNIOR ENGINEER R&D
AMPEREHOUR ENERGY
07.2024 - Current
RESEARCH AND DEVELOPMENT INTERN
EKA
05.2023 - 07.2023
B. Tech - Mechanical Engineering
COLLEGE OF ENGINEERING, PUNE (COEP)