SAP
PRANJUL GARG
Team Member - Technical Services & Projects
Bhiwadi
Summary
Experienced team member with 12+ years in Maintenance, Continuous Improvement Projects, and World Class Manufacturing (WCM). Skilled Mechanical Engineer proficient in maintaining production systems such as material handling equipment, mixers, screw feeders, and hydraulic/pneumatic systems. Demonstrated ability to improve equipment reliability and optimize spare parts inventory using WCM/Lean methodology. Recognized for collaborative teamwork that ensures smooth operations and project success through close coordination with the project team.
Overview
14
14
years of professional experience
1
1
Certification
Work History
TEAM MEMBER - Technical Services (Mechanical)
SAINT GOBAIN INDIA PVT LIMITED- Glass Business
08.2023 - Current
- Planning of Preventive and Predictive Maintenance for Equipment through SAP-PM
- Breakdown analysis with 5- WHY Analysis, Quick Kaizen etc.
Hands on experience in taking Preventive action using Condition monitoring system. - Broad experience in conveyors, Blowers, Mixer, Feeder, ESP, Dust collectors.
- Hands on experience of Annealing LEHR.
- Implementation of Autonomous Maintenance/Walk-by for critical machines.
- Tracking department KPIs like NP1, NP3, Cost, PIM, TRP, MTTR, MTBF, Safety indices.
- Responsible for safe work methods, SOPs, Permit System, LOTO, Work at Height, Fire safety etc.
- Team Member in Reliability & EHS Green Belt Project.
Ensure 100% availability of critical spare with minimum inventory levels. - Mentoring, Coaching, and team-building for Interns and OSSPs.
Introducing culture of Operational excellence through Kaizens, 5S, Visual controls etc. - Associated with INDEC team for increasing reliability of equipment.
- Contributed to a positive work environment by consistently demonstrating professionalism, adaptability, and strong interpersonal skills.
- Developed strong cooperative relationships with coworkers and managers.
MECHANICAL ENGINEER- Cement/TPP/Planning
AMBUJA CEMENT LIMITED (Adani Group)
07.2013 - 08.2023
- Competent, diligent & result oriented professional with an experience of 10 Years and 1 Month in Maintenance, currently spearheading with Sr. Engineer (Maintenance) with Ambuja Cement (Adani Group). Also having knowledge of Cement Plant processes.
- Equipped with the knowledge of various technical aspects of the subject-line related to Shutdown, Operation and Maintenance of Thermal Power Plant, SAP PM User, Annual Budget Planning, Annual Shutdown Planning & Executing the same, Plant Optimization, Equipment Breakdown Analysis, Productivity, Reliability and Third Party liaisoning and Inventory Control.
- Proven expertise in implementation of planned, preventive & predictive maintenance practices to optimize machines availability with constant endeavors to realize ZERO downtime.
- Keen planner with strong record to make boiler, turbine and its auxiliaries available after annual plant shutdown within stipulated timelines. Acknowledged team leader, trainer and motivator with well-honed analytical and troubleshooting skills.
- User of SAP PM/MM: Asset Management by SAP Plant Maintenance, Maintaining and Monitoring preventive maintenance records for critical equipment to minimize and analyses breakdowns. Creating work notifications, work orders, service entry sheets etc. for procurement of Materials, third party hire for Service jobs in plant, clearing contractual bills etc. Created PMR (Preventive maintenance routines) schedule for all equipment of power plant.
- Implementation of management systems (IMS) to increase the net availability and MTBF of plant. Internal auditor of IMS and H&S (Health & Safety).
- Lead a meeting with all the departments on daily basis discussing Key Performance Indicators of the organization and helping various departments to align with each other and identify the challenges in order to complete projects as per schedule.
- Ensured accurate management of all capital expenditures within the limits of budget.
- Contributed to reviews of various departments for sourcing new challenges. Provided recommendations, including various initiatives, which were received positively.
- Conducting root cause analysis on equipment failures, generating unit and equipment Performance Improvement Reports based on reading data.
- Condition based monitoring by Vibration and temperature measurement.
Trainee
National Engineering Industries (NEI)
12.2012 - 12.2012
- Learning about bearings during plant visit and Hands-on work experience in the Ball Bearing Dept. and complete the project on the noise testing of 6207 ball bearing. Performed noise test and record all the parameters and analyzed them.
Trainee
Suzuki Powertrain India Limited (SPIL)
05.2012 - 06.2012
- Study the engine assembly line and Hands-on work experience in the Engine Assembly Line and suggested to reduce the cycle time by process optimization and learned the functioning of Production Planning and Control Dept. Now SPIL get merged into Maruti Suzuki India Limited.
Summer Internship
Indian Institute of Technology (IIT)
05.2011 - 06.2011
- Completed the project entitled "Testing and Evaluation of Biomass burning Cook-Stove". Experimentation was performed at the Fuel, Pollution and Combustion Laboratory.
Education
B.Tech - Mechanical Engineering
Malaviya National Institute of Technology
Jaipur, India 04.2001 -
Skills
- Preventive maintenance and monitoring
- Analytical problem-solving
- Operational excellence/WCM, 5S, Kaizens, 5-WHY analysis
- Understanding of operational method & process
- SAP software proficiency
- Project planning
- Reliability optimization techniques
- Factory acceptance testing procedures
- Operational audit
- Technical documentation
- Inventory control
Accomplishments
- Won gold medal in 7th CII NATIONAL KAIZEN CIRCLE COMPETITION 2023
- Represented MNIT Jaipur in 'LAQSHYA' quiz organized by All India Management Association at Great Lakes Institute of Management, Chennai in March 2013 and secured the 2nd Prize.
Industrial Projects
- Upgradation of Dust collectors to reduce the dust in Batch Plant.
- Reliability enhancement of NG Shuttle system
Designed Tapered roller with support at center along with cylindrical shaft.
Developed vertical support with variable height adjustment system.
Installation of complete system to strengthen the shuttle system. - Shuttle Conveyor Reliability Enhancement
Shuttle shaft breakdown reduction from 6 times/year to 0 times/year
Designed shuttle shaft & wheel with better material properties & machined edge.
Designed multi layer brush for track cleaning.
Installation of high temperature & flexible curtains. - Conveyor's Material Carrying Capacity Enhancement
Spillage reduction of raw material
Designed & implemented customized Hoods.
Stone Box installation.
Installation & commissioning of Polyurethane tipped Scraper & Tungsten Carbide blade scraper.
Installation of mechanical shock absorber side skirts.
Software
Certification
VIBRATION ANALYSIS CAT-II
Timeline
TEAM MEMBER - Technical Services (Mechanical)
SAINT GOBAIN INDIA PVT LIMITED- Glass Business
08.2023 - Current
VIBRATION ANALYSIS CAT-II
04-2023
MECHANICAL ENGINEER- Cement/TPP/Planning
AMBUJA CEMENT LIMITED (Adani Group)
07.2013 - 08.2023
Trainee
National Engineering Industries (NEI)
12.2012 - 12.2012
Trainee
Suzuki Powertrain India Limited (SPIL)
05.2012 - 06.2012
Summer Internship
Indian Institute of Technology (IIT)
05.2011 - 06.2011
B.Tech - Mechanical Engineering
Malaviya National Institute of Technology
04.2001 -
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