Summary
Overview
Work History
Education
Skills
Personal Information
Extracurricular Activities
Timeline
Generic

Prasad Bhutki

Bangalore

Summary

Experienced CAE engineer with 6 years of expertise in crash test dummies, HBM, and 1R and 2R seats. Skilled in FEA and strength of materials, with a strong background in crash test dummies and seating systems CAE using LS-Dyna in compliance with ECE and FMVSS regulations. Acknowledged for outstanding performance and awarded a Spot Award at Humanetics Innovative Solutions.

Overview

6
6
years of professional experience

Work History

CAE Project Engineer

Humanetics Innovative Solutions India Pvt. Ltd.
01.2023 - Current
  • Update SID-IIs FEA model based on customer feedback for better performance of the model and for better correlation with the test results.
  • Validation of Human Body Models (HBM) through CAE simulations to correlate FEA results with literature
  • HBM 50M: - Thorax Validation (Kroell et al.), Abdomen Validation (Hardy et al.), Back Validation (Forman et al.), Upper Abdomen and Rib Cage Validation (G
  • Shaw, 2004, 2007), Lateral and Oblique Impact on HBM Rib Cage (J. Shaw, 2006)
  • HBM 05F: - Abdomen Validation (Ramchandra et al.), Validation of SID2s Dummy for Oblique Impact Test on Abdomen
  • Python Script update for ATDs coloring in Meta using script
  • Tools used: Oasys Primer, Altair Hyperworks, Beta CAE System Ansa and Meta, ESI Visual Crash Dyna and Visual Viewer.
  • Determined and scheduled priorities as required to progress engineering work.
  • Maintained records for each project and engineering discipline.

CAE Analyst

Lear India Engineering LLP
12.2018 - 12.2022
  • Initially Onsite opportunity from Rheomold Engineering Solutions LLP, Pune (from Dec. 2018 till February 2022) at Lear India Engineering LLP.
  • Automotive Seat Design Safety through CAE Simulations
  • Ensured safe design of 1R and 2R automotive seats via CAE simulations, replicating real-world test scenarios for the following load cases: Seat-Belt Anchorage Tests (FMVSS 207/210, ECER-14), Child Restraint Anchorage System Analysis (ECER-14, FMVSS 225), Forward and Rearward Sled Tests, Luggage Retention Tests, Armrest and Back Loading Analysis, Component-Level Analysis of Plastic and Structural Parts to Customer Standards, Sub-Model Analysis for Mechanisms (e.g., track and latch), Plastic Pull-Off Load Cases for Component Integrity, Modal Analysis
  • Scope of work:
  • Conducted structural integrity and safety performance assessments of seats compliant with relevant regulations.
  • Conducted multi-disciplinary optimization studies to achieve weight reduction and cost savings targets while maintaining performance requirements.
  • Mentored junior analysts in best practices for developing efficient workflows and leveraging advanced modeling techniques.
  • Analyzed FEA results and determined design feasibility of components and systems for product changes and improvements.
  • Coordinated with product engineers to develop and optimize designs concerning strength and performance considerations.
  • Interfaced with CAD, CAE and manufacturing teams to resolve component and sub-system level issues.
  • Improved product performance with thorough analysis of stress, strain, and deformation results.
  • Tools Utilized: Oasys Primer, Altair Hyperworks, ESI Visual Crash Dyna.
  • Clients Served: General Motors, Hyundai, Daimler

CAE Engineer

Rheomold Engineering Solutions LLP
08.2018 - 12.2018
  • Meshing Specialist - Automotive Plastic Components: Conducted meshing of automotive plastic components (Door Trims, Bonnet, Instrument Panel) in Hypermesh, adhering to precise customer specifications
  • Assigned properties based on CAD specifications and materials as per Bill of Materials (BOM)
  • Onsite CAE Engineer - Lear India Engineering LLP, Pune: Deputed to Lear India Engineering LLP, Pune, as an onsite CAE engineer, contributing to project success through direct collaboration and support.

Education

M.tech in Design Engineering -

Visvesvaraya Technological University
07.2018

Bachelor’s degree in mechanical engineering -

Visvesvaraya Technological University
05.2015

Skills

  • Pre-processors: Oasys Primer, Altair Hypermesh, Beta CAE Ansa, ESI Visual Crash Dyna
  • Solvers: LS- DYNA
  • Post-Processors: BETA CAE Meta, Altair Hyperview and Hypergraph, Visual Viewer
  • Ability to undertake & manage multiple tasks
  • Leadership skills
  • Team spirit
  • Creativity
  • Adaptability
  • Critical Thinking
  • Willingness to learn
  • Project Management
  • Analytical Thinking

Personal Information

Date of Birth: 05/08/1993

Extracurricular Activities

Developed and standardized the Dummy pre-simulation chapter (Marrionette Method) for ATDs and Human Body Models at Humanetics, ensuring consistency and efficiency in simulation procedures. Integral member of the canteen committee at Humanetics, advocating for food quality improvements and ensuring standards were met. Organized a successful potluck event and ice-cream day event at Humanetics, fostering team spirit and engagement among colleagues. Delivered a presentation on the effect of material orientation for MAT_34 (Orthotropic Material) in a Tether Belt at Lear India Engineering LLP, showcasing expertise in material analysis and simulation insights.

Timeline

CAE Project Engineer

Humanetics Innovative Solutions India Pvt. Ltd.
01.2023 - Current

CAE Analyst

Lear India Engineering LLP
12.2018 - 12.2022

CAE Engineer

Rheomold Engineering Solutions LLP
08.2018 - 12.2018

M.tech in Design Engineering -

Visvesvaraya Technological University

Bachelor’s degree in mechanical engineering -

Visvesvaraya Technological University

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