Summary
Overview
Work History
Education
Skills
Areas of Expertise
Achivements
Certification
Timeline
Generic

PUNNAM VENKATA SAI PRASAD

Aerospace Engineer
Bengaluru

Summary

Total 8+ years of experience in aerospace structural design. Expertise in digitization projects. Experience in sheet metal and machine components design & Manufacturing. Worked on projects of leading aero space firms. Good reputation in leading the projects and achieves project goals like OTD & FTR also resolving problems and improving customer satisfaction. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.

Overview

9
9
years of professional experience
6
6
years of post-secondary education
2
2
Certifications
3
3
Languages

Work History

Associate Lead Engineer

Expleo Solution Ltd
Bengaluru, Karnataka- 560048
11.2022 - Current

Project: Single Aisle Lean PLM – Wing Structures

Client: Airbus

  • Lead and manage a team of 20, ensuring collaboration, efficiency, and high-quality output.
  • Act as the primary offshore technical point of contact, coordinating seamlessly with onshore teams and stakeholders.
  • Checking deliverables for quality and accuracy, ensuring they meet standards and expectations.
  • Track and maintain project KPIs to ensure goals are met and continuously improved (> 96% maintained till date).
  • Communicate technical updates, project progress, and team performance clearly to stakeholders.
  • Identify and resolve technical challenges, making sure projects align with requirements and specifications.
  • Conduct performance reviews, provide feedback, and support team members’ professional growth.
  • Manage resources effectively—time, budget, a nd personnel—to keep projects on track and successful.

Senior Design Engineer

Umlaut Pvt.Ltd
Bengaluru, Karnataka- 560048
05.2022 - 10.2022

Project: Pax-Floor A350 Freighter

Client: PAG

  • Perform 3D modeling, integration, and creation of manufacturing-compliant drawings, BOM, and ECN documentation.
  • Develop DMU (MAT A, B, and C) models to ensure seamless digital mock-up integration.
  • Define new proposals for ATA53 structural brackets, optimizing design for performance and manufacturability.
  • Design and develop primary and secondary structures, ensuring compliance with stress and surrounding data requirements.
  • Select and define compatible fasteners and installation methods for both primary and secondary structures.
  • Collaborated with other departments to facilitate successful project completion.

Team Leader

Tata Sikorsky Aerospace Ltd
Adibatla, Rangareddy, Telangana-501510
11.2020 - 05.2022
  • Lead and manage a team of 2 persons for Digitization of various programs in same timeline.
  • Worked In industrialization of AH-64, F-16-wings, C130J-Empennage, B737- Vertical Fin and CH47 structures.
  • Created Verification Checklist to Reduce Errors in Models and Improve their Credibility.
  • Input validation to identify nature of work and data requirements.
  • Modelling and validating models against Engineering requirements.
  • Creating and approving in-house drawings and models for production.
  • Creating MBD models with functional tolerance and annotations.
  • Creating level wise CAD assemblies as per part list in global position.

Design Engineer

Ripple Engineering Services
Gacchibawli, Hyderabad, Telangana-500008
02.2019 - 11.2019

Project: F16 Wing

Client: Tata Lockheed Martin Aerospace Ltd

  • Legacy conversion of F16 complete wing from 2D drawings to 3DCAD models as per customer guidelines.
  • Modelling the major components of wing at aircraft location with help of loft data.
  • Re-mastering of solid dump to parametric models.
  • Creating total wing CAD assembly from scratch.
  • Experience in CAD software increases system efficiency and helps to meet on-time delivery.
  • Responsible for modelling, checking and on time delivery.

Design Engineer

Cyient Ltd
Gacchibawli, Hyderabad, Telangana-500008
10.2017 - 06.2018

Project: 747-8

Client: Boeing

  • Legacy conversion of Boeing 747-8 structural components and assemblies of entire aircraft as per customer input and guidelines to modify domestic aircraft to cargo aircraft.
  • Converting 2D Mylar drawing in to 3D CAD models with Auto-CAD Raster tracing technique.
  • Creating level wise assemblies in aircraft global location from scratch.
  • Creating bill of material.
  • Responsible for modelling, checking and on-delivery.
  • Data management with Enovia PLM.
  • Brainstormed with product designers to implement and refine new manufacturing processes.
  • Managed multiple projects simultaneously while adhering to strict deadlines and maintaining a high level of attention to detail.

Trainee Design Engineer

Autocx Technologies
Vizag, Andhra Pradesh-530016
05.2016 - 10.2017

Project: SPL Purpose Pipe lifting Equipment

Client: Skippers

  • Creating a Complete machine in 3D and Drafting.
  • Collaborate with engineering staff in the design and development of systems and components.
  • Interacting with engineering staff effectively to ensure the form, fit, and function of designs
  • Working with fabrication managers to ensure cost-effectiveness and manufacturing feasibility.
  • Produce design and drawing in accordance with applicable standards.
  • Experienced in ASME Y 14.5 2004
  • Assisted senior engineers in the development of innovative designs, leading to improved product functionality.

Education

Bachelor of Technology - Manufacturing Engineering

Siddhartha Institute of Engineering & Technology
Ibrahimpatnam, R.R. District, Hyderabad. 501 506
03.2022 - 04.2024

Diploma - Mechanical Engineering

SMVM Polytechnic
Tanuku, Andra Pradesh -533254
03.2013 - 04.2016

SSC -

SAI GANESWARA VIDYA NIKETAN
Sakhinetipalli, Andra Pradesh -534251
03.2012 - 04.2013

Skills

GD & T

Areas of Expertise

Expertise in the Aero structure Design.

Design of Structures, Sheet Metal components and Machine components.

Worked on various Concept design projects and have a real time experience in part development, fitment processes and assembly problems in Prototype.

Good knowledge of design tool- GD&T.

Modifications of Existing Designs/Drawings as per Weight and Cost reductions.

Design developments using Reverse Engineering from existing products

Worked on design concepts considering all the factors based on client requirements.

Value addition and Value Engineering in design for regular as well as new products.

Experience of working with FEA, Manufacturing & Cross-functional team.

Sketching, 3D Modeling, Detailing, Drafting, Design Integration, E-BOM generation and maintaining the E-BOM structure.

Proficient in working on MS Office including Power point, Word, Excel.

Experience of working on CATIA, Unigraphics NX (Siemens NX), Enovia VPM (3DCOM), Solid Works 2021,Autodesk Inventor, and SAP.


Achivements

Awarded with Standing ovation Team Level  for supporting for team for quality deliverables.

Awarded with Bold Mind 2024 for process improvement.

Awarded with Reached to Mars 2023 for outstanding performance.

Certification

Certifies from Airbus on SA Lean PLM VPM A320 – DESIGN IN CONTEXT

Timeline

Certifies from Airbus on SA Lean PLM VPM A320 – DESIGN IN CONTEXT

04-2023

Certified from Airbus on A320 PASS SSI FOR DESIGNER/GL/DMU/CM

04-2023

Associate Lead Engineer

Expleo Solution Ltd
11.2022 - Current

Senior Design Engineer

Umlaut Pvt.Ltd
05.2022 - 10.2022

Bachelor of Technology - Manufacturing Engineering

Siddhartha Institute of Engineering & Technology
03.2022 - 04.2024

Team Leader

Tata Sikorsky Aerospace Ltd
11.2020 - 05.2022

Design Engineer

Ripple Engineering Services
02.2019 - 11.2019

Design Engineer

Cyient Ltd
10.2017 - 06.2018

Trainee Design Engineer

Autocx Technologies
05.2016 - 10.2017

Diploma - Mechanical Engineering

SMVM Polytechnic
03.2013 - 04.2016

SSC -

SAI GANESWARA VIDYA NIKETAN
03.2012 - 04.2013
PUNNAM VENKATA SAI PRASADAerospace Engineer