SAP HANA
PRASAD RUMANE
Sr. Executive (Production & QMS)
Nashik,MH
Summary
Dynamic Chemical Engineer with a proven track record at Aarti Pharmalabs Ltd, excelling in operations management and quality assurance. Expert in problem resolution and team leadership, I enhanced productivity by identifying bottlenecks and implementing effective solutions, driving continuous improvement initiatives that significantly elevated operational efficiency.
Overview
3
3
Languages
6
6
Certifications
12
12
years of professional experience
Work History
Sr. Executive (Production & QMS)
Aarti Pharmalabs Ltd
Boisar, India
04.2024 - Current
- Resolved issues quickly to maintain productivity goals.
- Established and enforced operational standards and productivity targets to drive consistent performance.
- Standardized production procedures, job roles, and quality assurance guidelines.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Performed root cause analysis on production issues, implementing corrective actions to eliminate future occurrences.
- Reduced waste and material costs by optimizing resource allocation and inventory management.
- Monitored team budgets to keep projects on task and avoid waste.
- Coordinated with sales and marketing departments to align production schedules with demand forecasts, maximizing both efficiency and customer satisfaction.
- Oversaw quality control efforts, maintaining strict adherence to industry standards and regulatory requirements while achieving high levels of customer satisfaction.
- Streamlined processes and implemented lean manufacturing techniques to significantly enhance production efficiency.
- Mentored junior staff members on best practices in production management, cultivating a skilled workforce capable of tackling complex challenges head-on.
- Collaborated with cross-functional teams to ensure timely delivery of high-quality products according to customer requirements.
- Sourced materials to keep up with production goals and meet customer demands.
- Reviewed maintenance and repair problems to determine appropriate action for resolution.
- Collaborated with R&D to integrate new technologies into production processes, enhancing product features.
- Implemented safety protocols that drastically reduced workplace accidents and ensured compliance with regulations.
- Enhanced product quality by implementing rigorous quality control checks at every production stage.
- Coordinated with other departments to align production with customer requirements.
- Trained in and implemented emergency response procedures to protect team members and property.
- Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
- Facilitated effective communication across departments by providing clear, concise, and well-organized documentation.
- Elevated the consistency of company-wide documentation by developing standardized templates for various types of documents.
- Supported successful project completion through diligent monitoring of document submission deadlines and proactive follow-ups with team members.
- Conducted periodic audits of existing documents to identify discrepancies, outdated information or gaps in recordkeeping procedures.
- Optimized departmental workflow by identifying areas of improvement and recommending process enhancements.
- Collaborated with cross-functional teams to gather necessary information for accurate document preparation.
- Contributed to the continuous improvement culture within the organization by participating in process review meetings and sharing best practices related to documentation management.
- Streamlined documentation processes for improved accessibility and reduced retrieval time.
- Maintained organized and efficient document flows by using excellent planning and multitasking skills.
- Prepared and retrieved change control, deviation, OOS, OOT, CAPA, and other QMS documents for compliance.
Executive Production
Megafine Pharma Pvt. Ltd
Nashik
04.2019 - 04.2024
- Achieved company growth by implementing strategic marketing plans and business development initiatives.
- Conducted training sessions for new onboarding candidates to familiarize them with company procedures.
- Optimized operational efficiency by redesigning processes, systems, and workspaces for increased productivity.
- Evaluated departmental budgets to identify cost-saving opportunities and enhance profitability.
- Identified trends and assessed opportunities to improve processes and execution.
- Located bottlenecks to streamline existing processes.
- Coordinated employee shift schedules based on individual strengths and availability to optimize staffing.
- Cultivated high-performance organizational culture, aligning employee goals with corporate objectives and rewarding excellence.
- Implemented innovative programs to increase employee loyalty and reduce turnover.
- Trained and guided team members to maintain high productivity and performance metrics.
- Redesigned processes, systems, and workspaces to streamline operations and boost overall productivity.
- Mentored junior staff members for accelerated career growth, developing future leaders within the organization.
- Elevated customer service standards by introducing new training programs for front-line staff.
- Presented detailed reports of issues to higher management to facilitate informed decision-making.
Executive in Charge Production
Cipla Ltd
Daund, India Pune
12.2017 - 03.2019
- Established, consistent delivery of high-quality products and services.
- Optimized operational efficiency by redesigning processes, systems, and workspaces for increased productivity.
- Enhanced operational efficiency by streamlining workflow processes across multiple departments.
- Identified trends and assessed opportunities to improve processes and execution.
- Identified trends and assessed opportunities to enhance process execution and improve overall effectiveness.
- Streamlined workflow processes across multiple departments to enhance operational efficiency.
- Communicated detailed issues to management.
- Reported issues to higher management with great detail.
- Organized data to forecast performance trends, reducing operational risks and enabling informed decision-making.
Production Sr. Supervisor
Rashi Chemicals and Plastics
Sinnar, India
01.2015 - 12.2017
- Coordinated, supervised and evaluated work of subordinates and reallocated staff and resources to meet performance requirements.
- Ensured timely project completion through effective scheduling and prioritization of tasks based on urgency and importance.
- Streamlined operations for improved efficiency, delegating tasks and setting clear performance expectations.
- Recruited, hired, and trained staff, providing ongoing feedback and performance evaluations to support development.
- Implemented cost-saving initiatives, reducing operational expenses without compromising quality or productivity.
- Strengthened cross-functional collaboration, leading to more cohesive teamwork and better overall results.
- Streamlined operations by delegating tasks and setting clear performance expectations, enhancing overall workflow.
- Assessed problems and conflicts and resolved independently.
Trainee Production Engineer
Catapharma Chemicals Pvt. Ltd
Sinnar, India
06.2014 - 12.2014
- Trained engineers and operators on best practices, safety protocols, and standard operating procedures to enhance operational compliance.
- Participated in root cause analysis to identify areas for improvement and implement corrective actions.
- Assisted in the development of innovative manufacturing solutions, driving continuous improvement initiatives.
- Assisted in developing innovative manufacturing solutions to support continuous improvement initiatives.
- Assisted seniors for their work.
Education
B.E - Chemical Engineering
Sir Visveshwaraya Institute of Technology
Sinnar, India 04.2001 -
Diploma - Chemical Engineering
K K Wagh Polytechnic
Nashik, India 04.2001 -
Skills
Quality management
Process optimization
Operations management
Production oversight
Risk management
Workflow planning
Team leadership
Team development
Staff training
Problem resolution
Interpersonal skills
Team player
Software
Doc Epic Caliber (DMS)
DCS
PLC
Qe Alloy (DMS)
Windows (MS, Excel, Powerpoint)
Certification
MSCIT
Timeline
Sr. Executive (Production & QMS)
Aarti Pharmalabs Ltd
04.2024 - Current
Executive Production
Megafine Pharma Pvt. Ltd
04.2019 - 04.2024
Executive in Charge Production
Cipla Ltd
12.2017 - 03.2019
Production Sr. Supervisor
Rashi Chemicals and Plastics
01.2015 - 12.2017
Trainee Production Engineer
Catapharma Chemicals Pvt. Ltd
06.2014 - 12.2014
B.E - Chemical Engineering
Sir Visveshwaraya Institute of Technology
04.2001 -
Diploma - Chemical Engineering
K K Wagh Polytechnic
04.2001 -