Summary
Overview
Work History
Education
Skills
Disclaimer
Timeline
Generic

Prasanthkumar s

Maintenance Engineer
Chennai

Summary

To continue my career as a Maintenance Engineer in an organization that provides challenging tasks, ample learning opportunities and thus contribute to my self-growth and the growth of the company.

Overview

10
10
years of professional experience

Work History

Maintenance Leader

ABR AUTOMATION & ENGINEERING SERVICES
01.2018 - Current
  • Evaluated vendor proposals to select the most suitable partners based on cost-effectiveness, capabilities, delivery schedules, and overall value proposition.
  • Championed energy-efficient designs that not only met regulatory requirements but also contributed positively towards environmental sustainability efforts.
  • Collaborated with stakeholders to define project requirements, establish goals, and develop actionable strategies for success.
  • Developed high-quality engineering designs and plans to meet industry standards.
  • Reduced production downtime by developing comprehensive maintenance plans and training staff on preventive measures.
  • Conducted comprehensive safety audits to ensure compliance with industry regulations while maintaining a secure working environment for employees.
  • Ensured seamless hand-off of completed projects to operations teams by providing thorough documentation, training sessions, and ongoing support as needed.
  • Developed technical documentation for seamless communication of complex engineering concepts among team members and stakeholders.
  • Led cross-functional team for successful completion of multiple large-scale projects, ensuring timely delivery within budget constraints.
  • Assisted in recruiting, interviewing, hiring, and onboarding of new employees to maintain adequate staffing levels.
  • Monitored equipment, tools and system upgrades to compile data into detailed reports for upper management.
  • Kept watchful eye on equipment inventories, optimizing work readiness and aligning supplies with specifications for each job.
  • Monitored systems to assure increase in power flow and integrated new system components, fixtures and motors.
  • Scheduled and oversaw maintenance, repair and installation activities.
  • Monitored safety compliance to maintain strict standards and protect team members from harm.
  • Organized ongoing maintenance schedules to boost system performance.
  • Contributed to development, implementation, and execution of maintenance programs.
  • Created and maintained daily and weekly reports for upper management.
  • Monitored daily progress and work quality to provide guidance and direction to mechanics and installers.
  • Reviewed and studied blueprints to double-check installation and implementation project requirements.
  • Optimized supply levels to keep stock within ideal parameters for expected needs.
  • Procured pricing information from various vendors to support cost-effective purchasing.
  • Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time.
  • Established and documented protocols for preventive maintenance procedures, decreasing equipment issues, and reducing downtime.
  • Managed efficient teams of up to [Number] employees.
  • Developed strong relationships with vendors, ensuring timely delivery of parts and services at competitive prices.
  • Evaluated new technologies or methodologies for potential implementation into existing workflows or systems.
  • Improved equipment reliability by implementing preventive maintenance programs and regularly monitoring performance.
  • Streamlined maintenance processes, leading to increased efficiency and reduced labor costs.
  • Implemented energy-saving initiatives, resulting in significant cost savings for the facility.
  • Troubleshot complex mechanical issues quickly and accurately to minimize downtime impacts on production output.
  • Reduced downtime for critical machinery by conducting thorough inspections and promptly addressing issues.
  • Optimized inventory management systems, reducing waste while maintaining necessary stock levels for efficient operations.
  • Conducted root cause analyses on recurring problems, implementing long-term solutions to minimize future disruptions.
  • Coordinated with other departments to schedule downtime events efficiently so as not to disrupt overall production timelines or goals.
  • Collaborated with cross-functional teams on improvement projects, contributing valuable insights and expertise to drive overall operational excellence.
  • Improved equipment reliability by implementing a preventive maintenance program and managing repair schedules.
  • Collaborated with other department managers to coordinate maintenance activities around production schedules, minimizing operational interruptions.
  • Evaluated and recommended new technologies for potential integration into the facility''s maintenance operations, ensuring continued growth and adaptability in the face of industry advancements.
  • Conducted root cause analysis of recurring issues, devising long-term solutions that minimized future disruptions.
  • Managed a team of technicians, providing guidance and support for skill development and performance improvement.
  • Promoted a culture of continuous improvement within the maintenance team by encouraging open communication, problem-solving initiatives, and employee engagement activities.
  • Reduced downtime by efficiently overseeing the maintenance team and prioritizing tasks according to urgency.
  • Ensured compliance with all applicable regulations through diligent record-keeping, reporting practices, and regular audits.
  • Increased overall equipment efficiency by conducting thorough assessments of machinery conditions and implementing necessary improvements.
  • Developed detailed maintenance budgets, effectively controlling expenses while ensuring optimal equipment performance.
  • Negotiated contracts with vendors for cost-effective procurement of parts and services, maintaining strong working relationships.
  • Optimized spare parts inventory management by identifying critical items and setting appropriate stock levels based on usage patterns.
  • Fostered cross-functional teamwork among departments to achieve seamless collaboration on shared objectives.
  • Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
  • Forecasted and reviewed maintenance budgets to establish cost-effective measures.
  • Created and submitted detailed reports to highlight maintenance activities and equipment performance.
  • Documented inventory of spare parts to enable tracking history and maintain accurate records.
  • Scheduled regular inspections of equipment and facilities to manage wear and tear.

Automation Engineer

JAYTECH COMPANY
11.2016 - 08.2018
  • Assisted in troubleshooting equipment issues, minimizing downtime and maintaining productivity levels.
  • Contributed to project completion ahead of schedule through effective time management and prioritization of tasks.
  • Conducted thorough research to identify emerging trends and technologies within the industry, proposing potential applications for future projects.
  • Performed thorough quality checks for all deliverables, ensuring high-quality products were delivered to clients on time.
  • Reduced production costs by implementing cost-saving measures in materials procurement and manufacturing processes.
  • Assisted in the creation of proposals for prospective clients, highlighting the company''s engineering expertise and unique value proposition.
  • Presented progress reports to stakeholders regularly, maintaining transparency regarding project status and any potential hurdles encountered.
  • Enhanced workflow efficiency by creating detailed documentation for various engineering processes and procedures.
  • Improved design efficiency by streamlining processes and incorporating innovative engineering solutions.
  • Collaborated with cross-functional teams to identify areas for automation improvement, resulting in streamlined workflows.
  • Successfully managed multiple concurrent projects involving the design, installation, and commissioning of various industrial automation systems.
  • Participated in root cause analysis efforts to resolve complex issues related to automated equipment performance.
  • Reduced equipment downtime with proactive maintenance and troubleshooting of automated machinery.
  • Managed documentation efforts related to the design, installation, and operation of automated systems, ensuring accurate records were maintained for future reference.
  • Delivered comprehensive training programs for staff on the proper operation and maintenance of newly installed automated systems.
  • Promoted a culture of innovation by sharing knowledge with colleagues and encouraging continuous learning in the field of industrial automation.
  • Served as the primary point of contact for all inquiries related to automation equipment performance, troubleshooting issues as they arose and implementing corrective actions when necessary.
  • Leveraged strong programming skills to develop custom scripts for PLCs, HMIs, and other control system components used in automated machines.
  • Enhanced automation efficiency by designing and implementing advanced control systems.
  • Worked closely with vendors to ensure timely delivery of high-quality automation components while adhering to budget constraints.
  • Kept on track with deadlines for development cycle times.
  • Supported facility and process equipment engineering and design, integration and validation.
  • Troubleshot, fixed and improved electrical controls.
  • Led team of engineers to design and program robotic control systems for applications.
  • Designed and built robotic systems for material handling, improving warehouse organization and reducing labor costs.
  • Built strong relationships with vendors and suppliers, negotiating favorable terms on components necessary for completing projects on time and within budget constraints.
  • Assisted in employee training programs focused on proper operation of automated equipment, fostering a more skilled and informed workforce.
  • Optimized existing automation systems through retrofits and upgrades, enhancing overall performance and reliability.
  • Presented project progress updates to stakeholders at regular intervals, maintaining strong communication channels throughout development cycles.
  • Improved production efficiency by designing and implementing automated systems for assembly lines.
  • Provided technical support to production teams during critical machine breakdowns, restoring operations with minimal disruption to schedules.
  • Conducted thorough root cause analyses for recurring issues in automated systems, implementing long-term solutions to prevent future incidents.
  • Reduced manufacturing downtime with proactive maintenance strategies and effective troubleshooting of automation equipment.
  • Inspected and assembled components and consumable parts.
  • Tested, automated and whitelisted software to be used in secure environments.
  • Established company automation methodology, frameworks, and tools.
  • Managed vendor relationships by evaluating their offerings against company needs while negotiating favorable terms for software licenses or equipment purchases.

Graduate Trainee Engineer

TVS BRAKES INDIA PVT LTD
05.2016 - 10.2016
  • Contributed to successful project completion by providing timely and accurate progress reports to management.
  • Provided technical support during installation, commissioning, and maintenance of engineering systems at client sites.
  • Participated in training sessions designed to enhance teamwork skills and cross-functional collaboration among colleagues.
  • Optimized existing systems by employing advanced troubleshooting techniques and root cause analysis methods.
  • Supported new product launches by participating in design reviews, prototype testing, and validation activities.
  • Collaborated with multidisciplinary teams to design and develop new products according to customer requirements.
  • Improved safety protocols by conducting comprehensive risk assessments and implementing corrective actions.
  • Increased team productivity by creating detailed schedules and prioritizing tasks based on project deadlines.
  • Developed comprehensive documentation for engineering projects including specifications, drawings, test plans, and user manuals.
  • Prepared standard reports and documentation to communicate results to senior management.
  • Developed new product design modifications.
  • Interpreted blueprints and technical drawings to analyze upcoming projects.
  • Developed, prepared and reviewed reports and studies to identify and recommend engineering solutions.

Graduate Trainee Engineer

QUALITY ENGINEERING SERVICES
07.2014 - 04.2016
  • Implemented automated systems to improve accuracy and efficiency of engineering processes.
  • Documented and developed engineering procedures and processes.
  • Developed and implemented procedures to verify compliance with engineering standards.
  • Implemented new strategies to reduce costs and improve efficiency of engineering team.
  • Collaborated with other departments to facilitate successful project completion.
  • Monitored and evaluated engineering performance to recommend improvements.
  • Conducted technical evaluations of engineering designs and test results.
  • Led engineering teams to successfully complete projects on time and within budget.

Education

B.E. (Mechanical) -

SARASWATHI VELU COLLEGE OF ENGINEERING
Vellore, India
06.2014

H.S.C (State Board) -

GVC HIGHER SECONDARY SCHOOL
Vellore, India
05.2010

SSLC (State Board) -

GHS HIGHER SECONDARY SCHOOL
Vellore, India
05.2008

Skills

undefined

Disclaimer

I hereby declare that the above furnished information is true to the best of my knowledge.

Timeline

Maintenance Leader

ABR AUTOMATION & ENGINEERING SERVICES
01.2018 - Current

Automation Engineer

JAYTECH COMPANY
11.2016 - 08.2018

Graduate Trainee Engineer

TVS BRAKES INDIA PVT LTD
05.2016 - 10.2016

Graduate Trainee Engineer

QUALITY ENGINEERING SERVICES
07.2014 - 04.2016

B.E. (Mechanical) -

SARASWATHI VELU COLLEGE OF ENGINEERING

H.S.C (State Board) -

GVC HIGHER SECONDARY SCHOOL

SSLC (State Board) -

GHS HIGHER SECONDARY SCHOOL

Similar Profiles

CREATE PROFILE
Prasanthkumar s Maintenance Engineer