Summary
Overview
Work History
Education
Skills
Languages
Timeline
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Prasath B

Coimbatore

Summary

  • 13+ years of experience in Manufacturing and Production Processes and Quality Engineer in commercial/industrial settings.
  • Experience leading cross-functional teams to successfully execute projects within scope, budget, and timelines.
  • Strong focus on risk management, process improvement, and stakeholder engagement. Proven ability to drive efficiency, reduce costs, and increase project success rates.
  • Passionate about delivering high-impact solutions, and fostering a culture of innovation and accountability.
  • Experience in Modified Launch Design (MLD) processes like Product services, Engineering Change management, BOM and eDS protocol Preparation and ProCos Update, eCCR option creation, Phase out Process, exception waiver process.
  • Implementation of Discontinuation Plans, Scrap Approval Process OPDM data update, Windchill and Product Life cycle management process, creation of purchasing specification, Verify and implementation of SICR, PCN process.
  • Experience in Process of First Article Inspections (FAI), Receiving/Incoming Inspection(RI), COA/COC, Complaint Handling of the Medical devices, UDI Labeling Process, Tool Validation process as per the medical standard.
  • Experienced in Advanced Product Quality Planning (APQP) with a strong background in new product development, process validation, and quality assurance.
  • Skilled in implementing APQP methodologies to ensure product reliability, compliance and manufacturability.
  • Proficient in developing and managing PPAP (Production Part Approval Process), FMEA (Failure Modes and Effects Analysis), Control Plans, and Process Flow Diagrams to meet industry and customer requirements.
  • Adept at cross-functional collaboration, risk assessment and continuous improvement to drive cost reduction, defect prevention and production efficiency.
  • Hands on experience in PLC Programming, SCADA Programming, PLC-SCADA Interface, Human Machine Interface (HMI) and designing of Distributed Control System (DCS).

Overview

14
14
years of professional experience

Work History

Project Lead

L&T Technology Services Ltd
Bangalore
11.2018 - Current
  • Accountability for Audit, Project management, onboarding, Training and attrition rate
  • Oversaw Offshore and Onsite Team Management, PSR and SMR review to customer as well as management
  • Managed Timesheet compliance, Shift schedules and non-compliances
  • Monitoring production metrics, efficiency and individual performance
  • Country Release status to various products to various countries based on the request from Regulatory
  • BOM validation for new products as well existing products in e-CCR (Electronic catalogues)
  • OPDM activities and attributes confirmation from PIE Team
  • Involving R&D, quality assurance, regulatory, and manufacturing teams to conduct release the products
  • Reserve Engineering Change (EC) number and initiate changes to existing DMR or sets up new Product
  • For ECs containing more approvers, host a recommended meeting with all EC approvers to drive approvals
  • APQP/PPAP process and Critical to Quality (CTQ) activities for qualifying the new product
  • Completed the Part setup for process for eDMR
  • Worked with the supplier to get the PCN and SICR reports on time
  • Established the Development Team and the Review Team, including the assignment of key roles in all relevant functions Responsible to establish a detailed tool design including all requirements
  • Translation of the requirements into the design specifications and ensure that the design is robust, executed according to defined coding or configuration standards, and appropriately tested according to the system risk
  • Conducted Good Faith Efforts (GFEs) to determine initial reportability decision
  • Dispositioned communication as a complaint, a complaint requiring further investigation, or a non-complaint
  • Investigated complaints, ensuring all required fields as stated in the applicable procedures are completed
  • Provides rationale for any missing information in the appropriate field(s)
  • Escalated any complaint meeting the definition of a Reportable complaint to Complaint Team Lead and SME
  • Assigned Symptom Code and Failure Codes

Team Lead

Schnell Energy Equipments Pvt Ltd
Coimbatore
08.2014 - 08.2018
  • Results-driven Quality Team Lead with expertise in Advanced Product Quality Planning (APQP) for the electrical and electronics manufacturing industry
  • Skilled in managing new product development (NPD), process validation, and supplier quality management to ensure compliance with ISO 9001, IATF 16949, IPC standards, and other industry regulations
  • Experienced in implementing PPAP (Production Part Approval Process), DFMEA/PFMEA, Control Plans, Process Flow Diagrams, and Risk Management strategies to enhance product reliability and manufacturing efficiency
  • Proficient in root cause analysis (RCA), corrective and preventive actions (CAPA) and statistical process control (SPC) to drive continuous improvement, reduce defects and optimize production processes
  • Strong ability to lead cross-functional teams, collaborate with suppliers, and support customer quality requirements for electrical and electronic components, PCBs, and embedded systems
  • Adept at process capability analysis, reliability testing, and regulatory compliance to ensure high-quality manufacturing and seamless product launches
  • Preparing the Checklist for quality inspection
  • Check the product is manufactured as per the quality requirement which is supplied by the supplier
  • Studying of electrical Wiring diagram and execution tasks
  • UPS and RAW power installation
  • Control cable for DG Panel & LT/HT Panels
  • Industrial lighting installation and DB Erection
  • Installation of Different Light Fixtures in workstations, corridors, etc
  • Customer interaction and point of contact for quality related issues testing of Equipment's such as Cables, HT and LT Panels
  • Supervising the cable Erection and termination as per standards coordinate with consultant

Electrical Engineer

AG Electro Automation
Coimbatore
05.2011 - 07.2014
  • Studying electrical Wiring diagram, Manual and execution tasks
  • Establishing the project initiation team & Plan
  • Monitoring & Updating Project systematic Electrical documentation
  • Monitoring the Design and Detail of drawings for Control panels
  • Continuous improvement in process and Circuits
  • Electrical Circuit Design for Machine as Customer Requirement using Drives, Relays and MCB etc
  • Hydraulic Bale Press Machine Automation using the cyclic timer or PLC
  • Rubber Molding and Injection Molding Machine Automation using Programmable Logic Controllers (PLC)
  • Foundry Machinery Automation using PLC
  • Sack Cutting Machine using PLC, Servo, HMI and VFD
  • Manufactured 800W/1400W, 50HZ/60HZ Cleaner Motor Testing Panel with the use of 20A Auto Transformer and High - Voltage Tester
  • Motor Endurance Panel and Chemical Plant Control Panel
  • Automated conveyors using VFD drives
  • Prepared electrical Wiring diagram, Manual and execution process for all the PLC and Servo drive panels
  • Involved in the development of various Control panels and Distributed Control Systems (DCS)

Education

Bachelor of Engineering - Electrical and Electronics Engineering

Anna University of Technology
Coimbatore, India
04-2011

Professional Diploma - Industrial Automation

IPCS Global
Coimbatore
10-2022

Skills

  • Project management
  • Problem-solving
  • Leadership
  • Communication
  • Adaptability
  • Teamwork
  • PPAP/APQP
  • Engineering Change management
  • First Article Inspections
  • Complaint Handling of the Medical devices
  • Receiving/Incoming Inspection(RI)
  • ISO 13485/14971
  • AS9100/AS9102
  • FDA regulations
  • ISO 9001
  • EU-MDD/MDR
  • REACH/RoHS
  • Designing and Commissioning of Electrical Control Panel
  • PLC/SCADA Programming

Languages

Tamil
First Language
English
Advanced (C1)
C1

Timeline

Project Lead

L&T Technology Services Ltd
11.2018 - Current

Team Lead

Schnell Energy Equipments Pvt Ltd
08.2014 - 08.2018

Electrical Engineer

AG Electro Automation
05.2011 - 07.2014

Bachelor of Engineering - Electrical and Electronics Engineering

Anna University of Technology

Professional Diploma - Industrial Automation

IPCS Global

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Prasath B