Summary
Overview
Work History
Education
Technical Skills
Soft Skills
Awards & Recognitions
Professional Training & Certifications
Visa Information
References
Timeline
Generic

PRASATH RAVICHANDRAN

Senior Engineer
BROME

Summary

Accomplished Senior Engineer with 3 Years of Experience in Physical Benchmarking Firm, currently contributing to projects at Caresoft Global Limited. Proficient in the development of Bill of Materials for components, comprehensive Mass analysis for vehicle clusters, and the formulation of cost-saving strategies related to mass and materials. A strong foundation in engineering management enhances the ability to navigate complex challenges effectively. Committed to delivering innovative solutions and driving project success within a collaborative team environment. Passionate about continuous learning and professional growth in the field of automotive engineering.

Overview

3
3
years of professional experience

Work History

Senior Engineer

CARESOFT GLOBAL LIMITED
01.2024 - Current
  • A Senior BOM Engineer tasked with developing the Bill of Materials for the torn-down components, as well as gathering material and measurement data to compare the Pivot vehicle against other OEM vehicles, with the objective of generating cost reduction strategies.
  • Technical background in Vehicle Engineering, which involves Value Engineering on vehicle-level systems and assemblies.
  • Industrial Engineering Process - Time Study and Improvements.
  • Single point of contact for Poka Yoke implementations and efficiency tracking.
  • Responsible for delivery, quality data and meetings, team FTR improvements, customer coordination, and planning support.
  • Experience and working knowledge of Health and Safety.
  • Accomplished Senior Engineer with 3 Years of Experience in Physical Benchmarking Firm, currently contributing to projects at Caresoft Global Limited.
  • Proficient in the development of Bill of Materials for components, comprehensive Mass analysis for vehicle clusters, and the formulation of cost-saving strategies related to mass and materials.
  • A strong foundation in engineering management enhances the ability to navigate complex challenges effectively.
  • Committed to delivering innovative solutions and driving project success within a collaborative team environment.
  • Passionate about continuous learning and professional growth in the field of automotive engineering.

Senior Engineer

CARESOFT GLOBAL LIMITED
08.2024 - 10.2024
  • Recognized and appointed as a crucial member for the BOM stage to engage in the tool development team at the Detroit Factory for the creation of the iDTB tool (Indigenous Tool), aimed at reducing the resources allocated to quality checks
  • Developed 27 algorithms in BOM Quality Checks, incorporating classified error codes, successfully reducing execution time in Quality Checks by 32%
  • Assisted in the development of algorithms and the coding workflow for the Materials group, and its associated subgroups, within the Materials and Measurements Team
  • Provided guidance to the BOM teams at the Detroit factory to attain maximum production levels and also developed best practices documentation for the BOM team

BOM Engineer

CARESOFT GLOBAL LIMITED
03.2022 - 12.2023
  • Full vehicle teardown bill of material generation, including OEM structures.
  • Captured materials and measurement specifications of the component for comparison and development of cost reduction strategies.
  • Created macro-enabled workbooks that automated multiple steps in the creation of bills of materials, resulting in a time savings of 90 seconds for each part.
  • With approximately 3,000 parts per vehicle, this initiative led to a reduction of 75 hours of effort for each vehicle.
  • Proposed modifications to the Process Change Requests (PCRs) that enhance the Bill of Materials (BOM) Standards include the following:

1. Distinction between mechanical and electrical components through the application of system codes.
2. Implementation of a change log process for modifications in descriptions and cluster changes within the DAS Tool (Indigenous BOM Creation Tool).

3. Procedures for the Weight Roll-Up Activity concerning nth-level Parts and Fasteners

Education

PG Diploma - Advanced Mechanical Engineering With Management

University of Leicester
United Kingdom
03.2022

B.E - Mechanical Engineering

KONGUNADU COLLEGE OF ENGINEERING AND TECHNOLOGY
Tamilnadu
03.2018

Technical Skills

Vehicle Engineering & Mass Analysis: Proficient in comprehensive vehicle system evaluations, tear-down analyses, and weight assessments to optimize performance and efficiency.

Bill of Materials (BOM): Skilled in creating detailed BOMs, implementing cost reduction strategies, and driving process improvements to enhance production workflows.

Automation & VBA: Expertise in developing VBA macros to automate BOM tasks, streamline operations, and improve overall efficiency.

Process Improvement: Experienced in applying 5S methodology, conducting time studies, and executing Poka-Yoke systems to reduce errors and boost productivity.

Quality Control & Risk Management: Strong background in establishing quality checks, performing risk identification, and executing mitigation strategies to ensure robust product quality.

Safety Compliance: Knowledgeable in health and safety regulations, including COSHH, ensuring all processes adhere to stringent safety standards.

Soft Skills

Team Collaboration: Strong ability to work in cross-functional teams.

Problem Solving: Skilled at identifying challenges and implementing solutions.

Communication: Excellent interpersonal and customer service skills.

Leadership: Proven experience guiding teams and mentoring junior engineers.

Time Management: Efficient in managing tasks to meet deadlines and optimise productivity.

Adaptability: Quick to learn new concepts and adapt to changing environment.

Awards & Recognitions

Employee of the Quarter

Caresoft Global Limited, 2024

Awarded for exceptional performance in driving cost-saving strategies and leading the implementation of the 5S methodology, resulting in a notable increase in production efficiency.

Innovation Excellence Award

Caresoft Global Limited, 2023

Recognized for the development and successful implementation of a macro-enabled workbook that automated the Bill of Materials creation process, saving 75 hours per vehicle.

Best Team Collaboration

Caresoft Global Limited, 2023

Acknowledged for outstanding teamwork and leadership in the BOM tool development project, contributing to the successful creation of the iDTB tool and improving quality check processes.

Safety Excellence Award

Caresoft Global Limited, 2022

Honored for outstanding contributions to safety compliance and the proactive implementation of health and safety measures within the factory, ensuring a safer work environment.

Professional Training & Certifications

SolidWorks & CATIA Training

• Gained hands-on experience in 3D modeling, simulation, and design validation using SolidWorks and CATIA.

• Developed proficiency in parametric modeling, assembly design, surface modeling, and drafting.

• Applied engineering principles to optimize product design and improve manufacturability.

Visa Information

•Skilled Worker Visa (UK) – Valid until April 2027

• USA B1/B2 Visa – Valid until February 2032

References

Yogesh Deepa Nagarajan

Senior Engineer | Caresoft Global Limited

Phone: +44 7594 698586

Timeline

Senior Engineer

CARESOFT GLOBAL LIMITED
08.2024 - 10.2024

Senior Engineer

CARESOFT GLOBAL LIMITED
01.2024 - Current

BOM Engineer

CARESOFT GLOBAL LIMITED
03.2022 - 12.2023

PG Diploma - Advanced Mechanical Engineering With Management

University of Leicester

B.E - Mechanical Engineering

KONGUNADU COLLEGE OF ENGINEERING AND TECHNOLOGY
PRASATH RAVICHANDRANSenior Engineer