Prasenjit Modak.
Supplier Management At Tata Steel Ltd | Supplier QA And Audit Manager |
Jamshedpur
Summary
· Supplier Quality Assurance and Supplier Audit for large Vendor Base of Global suppliers.
· Quality Assurance, Quality Control and Testing of Precision Industry in Bearing Manufacturing
· Knowledge of Metrology and MSA. Responsible for standard room and scientific services.
· Knowledge for maintenance of rotating equipment.
· Executing project activities and commissioning for Continuous Galvanizing Line from conceptualization till execution with finalization of technical specifications, stage inspections, progress monitoring, site management and manpower planning.
· Production Management for CGL and Process Control for Cold Rolling Mill complex.
· Customer complain handling in reduction of internal defects and Reworking.
· Certified Internal Auditor ISO 9001, IATF 16949, ISO 14001 and ISO 45001.
· Safety norms establishment as per DuPont safety program and successfully achieved 10 million safety man hours.
Overview
11
11
years of professional experience
6
6
years of post-secondary education
3
3
Languages
Work History
Supplier Quality Assurance and Supplier Audit
TATA Steel Ltd
Jamshedpur
01.2022 - Current
- Quality referent for Commodities Manager for commodities under his/her responsibility and influence both sourcing strategy & suppliers to improve the quality level of supplied parts & services
- Quality Standardization to achieve zero customer complaint and 100% compliance as per Group KPI
- Regular reviews at domain level and commodity level with CFT Team and hence ensure the deployment of Supplier Quality Development Strategy
- Responsible of the consolidation of Criticality Matrix with Different stake holders and the associated yearly audit plan (consolidation of all category needs)
- Organize the delivery of the audit plan, and all necessary actions to close the issues
- Process and Quality improvement initiatives to ensure the right product/service quality and reduce COPQ
- Influence sourcing strategy to improve the quality level of supplier part of Tata Steel panel
- Ensure the consolidation and the analysis of the suppliers’ quality performance (communication to the suppliers, meetings with Suppliers)
- In charge of development of Strategic suppliers
- Ensure on time issuance of the relevant Supplier Quality reporting: weekly report, monthly dashboard
- Ensure digitization of Quality dashboard for Monitoring KPI
- Arranging and conducting Internal and External ISO 9001, IATF 16949 as per the plan for Procurement
- Ensuring timely closure of the audit points
- Preparation of ABP for Supplier QA in line with Company’s Strategy and business objective
- Ensure right level of communication and feedback to Sourcing and Supplier Quality partners regarding supplier performance
- Leader and strong contributor for transverse work groups to improve or create Supplier Quality Standards, processes or tools
- Ensure Safety, 5S and other compliance as per Tata Steel policy and guidelines.
Quality Assurance and Customer Support Manager
TATA Steel Ltd
Kharagpur
09.2018 - 12.2021
- Ensuring a safe work Culture and maintains a safe, organized and clean working environment
- Daily production planning and man management
- Formulation plan and scheduling as per Business Plan
- Coordinating with contractors for subcontract jobs
- Ensuring implementation of QA framework, NABL certification and preparation of Quality Manual
- Lean Management and Quality improvement projects
- Driving 6 Sigma project with CFT
- Installation and commissioning of new machines and equipment’s
- Handling of customer complaints and organizing CERM meeting
- SAP Production Planning, Material Management
- Creating UMC and Procurement of materials
- Liaising with Vendor for procurement of materials
- Lead the development/implementation of production material as per set Control Plan
- Updating of FMEA and CP as per inputs customer requirement
- Responsible for In-process and Final Quality decision
- Metrological testing of components
- Identify and implement improvement projects for reduction in production cost, improve quality and increase customer satisfaction index
- Ensuring multiskilling of workforce to achieve better productivity
- Drive supplier performance improvement through root cause analysis, corrective action and supplier performance reviews
Industrial Application Engineer
SKF India Ltd
Jamshedpur
04.2017 - 09.2018
- Expert in Industrial application of Bearing segment with hands on experience in mounting-dismounting, product selection, application review, product installation, maintenance and Root Cause Failure Analysis for Medium to Large size bearings in Steel, Paper, Power and Cement industry
- Lean management techniques and root cause evaluation for existing bearing issues at application
- Used 8D techniques for root cause evaluation and formulation of CAPA
- Liaising with Manufacturing, Quality, Plant engineers, supply chain and customers regarding solution for Mechanical Faults as Customer end and handling Customer Complaints
- Delivering Presentation on Maintenance practices of Rotating equipment of heavy Industries
- Preparing Techno Commercial Proposal with key account manager/ sales for the Developing solution and generate business as per the plan.
Production and Project Manager of Cold Rolling
JSW Steel Ltd.
Bellary
11.2011 - 04.2017
- Process Control and Operation for Cold rolled steel products, modifying process parameters as per requirement
- Analysis of customer complaints, top defects for preparing CAPA with Root Cause analysis using QC tools
- Preparation of Standard Operating Procedures, Conduction of positional training and defining skill matrix for manpower
- Managed Project activity with 30-member team for project planning and scheduling program monitoring with L&T, UB, SPEI, SPCO etc
- For erection and commissioning of Continuous galvanizing line (CGL)
- Production Shift In charge in CGL facilities
- Active member of Six sigma project to reduce Rework/Reprocessing, enhancement of process stability and capability
- Liaising with Store, Purchase and commercial departments for scheduled supply of Civil, Mechanical and Electrical Equipment etc
- Maintenance of Cold Rolling Mill’s Continuous Galvanizing Line Equipment
- Maintenance of Cold rolled slitter Line
- (CRS), Hot Rolled Slitter line (HRS), Cold Rolled Cut To Length line (CRCTL), Hot Rolled Cut To Length line (HRCTL), Auto Packaging line (APL)
- Expert predictive and preventive maintenance of various large mechanical equipment like Pumps, Conveyors, Hydraulic & Pneumatic System.
Education
B. Tech - Mechanical Engineering
N.I.T Durgapur
Durgapur 06.2007 - 07.2011
Higher Secondary (WBCHSE) - Science Education
Bidhan Chandra Institution
Durgapur 06.2004 - 06.2006
Secondary (CICSE) - Science Education
Pranavanada VidyaMandir
Durgapur 06.2004 - 06.2004
Skills
Production, Maintenance & Process Controlundefined
Hobbies
Listening Music, Outdoor games, Trips and Expedition, Riding Bikes, Photography, and Chalk Sculpture.
Additional Information
- ·ANALYTICAL STUDY OF CHANGE IN COMPRESSION RATIO WITH DIFFERENT ENGINE PARAMETER IN CI ENGINES
- Project On Legged Robot
Timeline
Supplier Quality Assurance and Supplier Audit
TATA Steel Ltd
01.2022 - Current
Quality Assurance and Customer Support Manager
TATA Steel Ltd
09.2018 - 12.2021
Industrial Application Engineer
SKF India Ltd
04.2017 - 09.2018
Production and Project Manager of Cold Rolling
JSW Steel Ltd.
11.2011 - 04.2017
B. Tech - Mechanical Engineering
N.I.T Durgapur
06.2007 - 07.2011
Higher Secondary (WBCHSE) - Science Education
Bidhan Chandra Institution
06.2004 - 06.2006
Secondary (CICSE) - Science Education
Pranavanada VidyaMandir
06.2004 - 06.2004
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