Prasenjit Modak.
Supplier Management At Tata Steel Ltd | Supplier QA And Audit Manager |
Jamshedpur
Summary
· Supplier Quality Assurance and Supplier Audit for large Vendor Base of Global suppliers.
· Quality Assurance, Quality Control and Testing of Precision Industry in Bearing Manufacturing
· Knowledge of Metrology and MSA. Responsible for standard room and scientific services.
· Knowledge for maintenance of rotating equipment.
· Executing project activities and commissioning for Continuous Galvanizing Line from conceptualization till execution with finalization of technical specifications, stage inspections, progress monitoring, site management and manpower planning.
· Production Management for CGL and Process Control for Cold Rolling Mill complex.
· Customer complain handling in reduction of internal defects and Reworking.
· Certified Internal Auditor ISO 9001, IATF 16949, ISO 14001 and ISO 45001.
· Safety norms establishment as per DuPont safety program and successfully achieved 10 million safety man hours.
Overview
11
11
years of professional experience
6
6
years of post-secondary education
3
3
Languages
Work History
Supplier Quality Assurance and Supplier Audit
TATA Steel Ltd
Jamshedpur
01.2022 - Current
- Quality referent for Commodities Manager for commodities under his/her responsibility and influence both sourcing strategy & suppliers to improve the quality level of supplied parts & services
- Quality Standardization to achieve zero customer complaint and 100% compliance as per Group KPI
- Regular reviews at domain level and commodity level with CFT Team and hence ensure the deployment of Supplier Quality Development Strategy
- Responsible of the consolidation of Criticality Matrix with Different stake holders and the associated yearly audit plan (consolidation of all category needs)
- Organize the delivery of the audit plan, and all necessary actions to close the issues
- Process and Quality improvement initiatives to ensure the right product/service quality and reduce COPQ
- Influence sourcing strategy to improve the quality level of supplier part of Tata Steel panel
- Ensure the consolidation and the analysis of the suppliers’ quality performance (communication to the suppliers, meetings with Suppliers)
- In charge of development of Strategic suppliers
- Ensure on time issuance of the relevant Supplier Quality reporting: weekly report, monthly dashboard
- Ensure digitization of Quality dashboard for Monitoring KPI
- Arranging and conducting Internal and External ISO 9001, IATF 16949 as per the plan for Procurement
- Ensuring timely closure of the audit points
- Preparation of ABP for Supplier QA in line with Company’s Strategy and business objective
- Ensure right level of communication and feedback to Sourcing and Supplier Quality partners regarding supplier performance
- Leader and strong contributor for transverse work groups to improve or create Supplier Quality Standards, processes or tools
- Ensure Safety, 5S and other compliance as per Tata Steel policy and guidelines.
Quality Assurance and Customer Support Manager
TATA Steel Ltd
Kharagpur
09.2018 - 12.2021
- Ensuring a safe work Culture and maintains a safe, organized and clean working environment
- Daily production planning and man management
- Formulation plan and scheduling as per Business Plan
- Coordinating with contractors for subcontract jobs
- Ensuring implementation of QA framework, NABL certification and preparation of Quality Manual
- Lean Management and Quality improvement projects
- Driving 6 Sigma project with CFT
- Installation and commissioning of new machines and equipment’s
- Handling of customer complaints and organizing CERM meeting
- SAP Production Planning, Material Management
- Creating UMC and Procurement of materials
- Liaising with Vendor for procurement of materials
- Lead the development/implementation of production material as per set Control Plan
- Updating of FMEA and CP as per inputs customer requirement
- Responsible for In-process and Final Quality decision
- Metrological testing of components
- Identify and implement improvement projects for reduction in production cost, improve quality and increase customer satisfaction index
- Ensuring multiskilling of workforce to achieve better productivity
- Drive supplier performance improvement through root cause analysis, corrective action and supplier performance reviews
Industrial Application Engineer
SKF India Ltd
Jamshedpur
04.2017 - 09.2018
- Expert in Industrial application of Bearing segment with hands on experience in mounting-dismounting, product selection, application review, product installation, maintenance and Root Cause Failure Analysis for Medium to Large size bearings in Steel, Paper, Power and Cement industry
- Lean management techniques and root cause evaluation for existing bearing issues at application
- Used 8D techniques for root cause evaluation and formulation of CAPA
- Liaising with Manufacturing, Quality, Plant engineers, supply chain and customers regarding solution for Mechanical Faults as Customer end and handling Customer Complaints
- Delivering Presentation on Maintenance practices of Rotating equipment of heavy Industries
- Preparing Techno Commercial Proposal with key account manager/ sales for the Developing solution and generate business as per the plan.
Production and Project Manager of Cold Rolling
JSW Steel Ltd.
Bellary
11.2011 - 04.2017
- Process Control and Operation for Cold rolled steel products, modifying process parameters as per requirement
- Analysis of customer complaints, top defects for preparing CAPA with Root Cause analysis using QC tools
- Preparation of Standard Operating Procedures, Conduction of positional training and defining skill matrix for manpower
- Managed Project activity with 30-member team for project planning and scheduling program monitoring with L&T, UB, SPEI, SPCO etc
- For erection and commissioning of Continuous galvanizing line (CGL)
- Production Shift In charge in CGL facilities
- Active member of Six sigma project to reduce Rework/Reprocessing, enhancement of process stability and capability
- Liaising with Store, Purchase and commercial departments for scheduled supply of Civil, Mechanical and Electrical Equipment etc
- Maintenance of Cold Rolling Mill’s Continuous Galvanizing Line Equipment
- Maintenance of Cold rolled slitter Line
- (CRS), Hot Rolled Slitter line (HRS), Cold Rolled Cut To Length line (CRCTL), Hot Rolled Cut To Length line (HRCTL), Auto Packaging line (APL)
- Expert predictive and preventive maintenance of various large mechanical equipment like Pumps, Conveyors, Hydraulic & Pneumatic System.
Education
B. Tech - Mechanical Engineering
N.I.T Durgapur
Durgapur 06.2007 - 07.2011
Higher Secondary (WBCHSE) - Science Education
Bidhan Chandra Institution
Durgapur 06.2004 - 06.2006
Secondary (CICSE) - Science Education
Pranavanada VidyaMandir
Durgapur 06.2004 - 06.2004
Skills
Production, Maintenance & Process ControlIndustrial Application EngineerAgile behaviorInternal Auditor for ISO 9001, IATF 16949, ISO 14001, ISO 45001Project ExecutionTesting & CommissioningQuality Assurance and Quality ControlMultiskilling and building capability of workforceData Analytics SkillStrong Oral and written CommunicationCOMPUTER PROFICIENCYTableau, Power Bi, SAP (Quality Module), SAP (Material Management), Complaint Handling System, Virtual AuditorAutoCAD, Microsoft Excel, Microsoft PowerPoint, Microsoft Words, Minitab, Bearing selection Tools
Hobbies
Listening Music, Outdoor games, Trips and Expedition, Riding Bikes, Photography, and Chalk Sculpture.
Additional Information
- ·ANALYTICAL STUDY OF CHANGE IN COMPRESSION RATIO WITH DIFFERENT ENGINE PARAMETER IN CI ENGINES
- Project On Legged Robot
Timeline
Supplier Quality Assurance and Supplier Audit
TATA Steel Ltd
01.2022 - Current
Quality Assurance and Customer Support Manager
TATA Steel Ltd
09.2018 - 12.2021
Industrial Application Engineer
SKF India Ltd
04.2017 - 09.2018
Production and Project Manager of Cold Rolling
JSW Steel Ltd.
11.2011 - 04.2017
B. Tech - Mechanical Engineering
N.I.T Durgapur
06.2007 - 07.2011
Higher Secondary (WBCHSE) - Science Education
Bidhan Chandra Institution
06.2004 - 06.2006
Secondary (CICSE) - Science Education
Pranavanada VidyaMandir
06.2004 - 06.2004