Prashant Bagal
Manufacturing Engineering
Pune
Summary
Insightful Manager with experience directing and improving operations through effective employee motivational strategies, Strong technical background and policy enforcement. Proficient in best practices, market trends and regulatory requirements of industry operations. Talented leader with analytical approach to business planning and day-to-day problem-solving.
Overview
13
13
years of professional experience
7
7
years of post-secondary education
4
4
Languages
Work History
Manager Industrial Engineering
Whirlpool Of India Ltd.
07.2022 - Current
- Responsible for all Industrial Engineering, Process Engineering & Projects activities
- Headcount optimization with methods Improvement, line balancing, process Improvements, LCA
- Lead workplace organization pillar under World class manufacturing
- Handle Capital expenditure projects
- Making RFQ, Machine validations, Machine/Technology upgrades
- Plant Total Productivity Improved by 20% & direct productivity Improved by 27% in one year.
Assistant Manager Process Engineering & Training center
Molex India Pvt. Ltd.
10.2021 - 06.2022
- SMART (Schedule Management And Reconciliation Tool) software application developed along with WTS (Work in progress tracking solution) application development & installation in plant
- Low cost automation projects
- Drive new operators training center with TWI methodology to achieve min 75% efficiency in line & zero defect
- Drive the COPQ projects & improve the process capabilities
- Driving the MOS (Molex Operating system) across the plant for operational excellence
- Preparing the Business Continuity Plan
- Functional Strategies laid out for next 5 years on man, machine, methods and materials.
Sr. Industrial Engineer
Molex India Pvt. Ltd.
06.2016 - 09.2021
- Manpower optimization using Line balancing
- Plant Layout management using AutoCAD software
- Pcs/Manpower/Hour improvement projects
- Automation of upstream processes
- Member for multi-stage routing setup in SAP for accountability of the RM at different stages
- Leading the MII (Manufacturing Integration and Intelligence) activity for the Plant
- Improve the Man machine ratio & also Improve the DL:IDL ratio
- Prepare the PAR (Project approval request) with justification for any CER & get approval from management.
Engineer Manufacturing Engineering (New Project Development)
TE CONNECTIVITY INDIA PVT LTD
05.2014 - 05.2016
- Facility & Resource planning for NEW Projects
- Space Allocation for new projects & Space optimization for existing projects
- Plan & conduct Pre-PPAP, PPAP generate the reports
- Carryout Run@rate
- Capacity planning for new projects
- Drive ECN changes on the shop floor.
PG Project Intern (Manufacturing Engineering)
TE CONNECTIVITY INDIA PVT LTD
08.2013 - 03.2014
- Productivity Improvement through line balancing & layout modification
- Workstation Organization, Design & Development
- Poka-Yoke development & implementation
Trainee Engineer (Quality Assurance)
TE CONNECTIVITY INDIA PVT LTD
07.2011 - 07.2012
- In process Quality verifications & decisions regarding Quality issues
- Manpower Handling
- Poka-Yoke development & implementation
- EOL testing programming & maintenance
- Finding Root-Cause analysis for customer complaints Dealing.
Education
M. Tech - Industrial Engineering
Vishwakarma Institute of Technology
Pune, India 05.2012 - 05.2014
B.E - Production Engineering
Karmaveer Bhaurao Patil College of Engineering
Satara 06.2006 - 05.2011
Skills
Layout Planning
Industrial Engineering
Continuous Improvement
FMEA
Staff Development
Kaizen
NPD
5S
Ergonomics
Layout Planning
Teamwork and Collaboration
International Exposures
Visited 2 different plants of Dongguan Molex Interconnect Co. Ltd China in Oct 2017 for benchmarking & implementing the best practices followed in the plant.
Other Achievements
- Got appreciation for outstanding contribution towards the flawless execution of Plant renovation, plant relocation, installation of machineries and production startup in new plant.
- Got Global best in class Lean project award 2018 for "Productivity Improvement in WOIL Assembly line".
- Designed a plant layout (Green Field Project) for 3 different business segments under one roof (Space 167000 Sq. Ft.).
- Got Start of the Quarter award for Q1FY2016 for developing the smaller conveyor, which is half the size of regular conveyor. Which increased output by 35% & annual saving was $35K was achieved by improving productivity. There has been a change over time reduction from 20 Min to 3 min.
- Received Certificate of appreciation from senior plant manager for achieving Star Level 5 in TEOA tool "Cell Design & Star Level 4 in 3P (Production Preparation & Process)".
Personal Information
- Location Preference: Pune
- Date of Birth: 10/11/88
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Disclaimer
I hereby declare that the above furnished given by me are true & faithful to the best of my Knowledge.
Timeline
Manager Industrial Engineering
Whirlpool Of India Ltd.
07.2022 - Current
Assistant Manager Process Engineering & Training center
Molex India Pvt. Ltd.
10.2021 - 06.2022
Sr. Industrial Engineer
Molex India Pvt. Ltd.
06.2016 - 09.2021
Engineer Manufacturing Engineering (New Project Development)
TE CONNECTIVITY INDIA PVT LTD
05.2014 - 05.2016
PG Project Intern (Manufacturing Engineering)
TE CONNECTIVITY INDIA PVT LTD
08.2013 - 03.2014
M. Tech - Industrial Engineering
Vishwakarma Institute of Technology
05.2012 - 05.2014
Trainee Engineer (Quality Assurance)
TE CONNECTIVITY INDIA PVT LTD
07.2011 - 07.2012
B.E - Production Engineering
Karmaveer Bhaurao Patil College of Engineering
06.2006 - 05.2011