Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic
Prashant  Bhangale

Prashant Bhangale

General Manager Production And QA
303 Asasvari Apartment Behind Maharashtra Bank , Indiranagar,Nashik,MH

Summary

Dynamic General Manager with a proven track record at Shubhada Polymers, enhancing operational efficiency and driving cost reductions. Expert in quality management and team leadership, I successfully implemented strategic initiatives that improved supply chain performance and fostered strong vendor relationships, resulting in increased profitability and customer satisfaction.

Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success.

Overview

3
3
Languages
6
6
Certifications
29
29
years of professional experience

Work History

General Manager(Epoxy Operation)

Shubhada Polymers Products Pvt Ltd Nashik
05.2021 - Current
  • Directed operations to enhance productivity and streamline processes across manufacturing units.
  • Implemented strategic initiatives to improve supply chain efficiency and reduce operational costs.
  • Led cross-functional teams in executing company-wide projects, ensuring alignment with business objectives.
  • Developed and enforced quality control standards to maintain product excellence and compliance with regulations.
  • Established key performance indicators to monitor operational effectiveness and guide decision-making processes.
  • Developed and implemented strategies to increase sales and profitability.
  • Cultivated strong relationships with clients, vendors, and partners to ensure long-term success and loyalty.
  • Monitored financial performance, set budgets and controlled expenses to provide financial stability and long-term organizational growth.
  • Managed budget development, forecasting, and financial reporting processes to track progress towards organizational objectives accurately.
  • Maximized efficiency by coaching and mentoring personnel on management principles, industry practices, company procedures, and technology systems.
  • Implemented effective cost-saving measures to reduce overhead expenses without compromising quality or service.
  • Increased overall company efficiency by streamlining operations and implementing innovative managerial strategies.
  • Established comprehensive employee training programs to develop skills, improve productivity, and maintain compliance with industry regulations.
  • Implemented robust inventory management systems to optimize stock levels and minimize waste/costs associated with excess product storage.
  • Implemented sustainability initiative, reducing energy consumption and waste, and promoting eco-friendly practices.
  • Enhanced team collaboration and communication by introducing new project management tool, leading to more efficient project completions.
  • Developed and executed comprehensive employee training program, elevating staff skills and improving service delivery.
  • Led team to exceed sales targets, implementing motivational incentives and comprehensive training programs.
  • Oversaw successful launch of new product lines, coordinating between departments to ensure unified approach and timely delivery.
  • Addressed customer complaints and feedback with immediate action.
  • Tracked employee attendance and punctuality, addressing repeat problems quickly to prevent long-term habits.

Sr. Manager Quality Assurance

Shubhada Polymers Products Private Ltd. Nashik
06.2017 - 04.2021
  • Mentored junior managers on process improvements and best practices in polymer production.
  • Implemented quality control measures that reduced defect rates and improved product consistency.
  • Established key performance indicators to monitor operational effectiveness and drive continuous improvement efforts.
  • Reduced costs, optimized resource allocation, and improved efficiency in managing projects.
  • Mentored junior staff members for skill development and career progression within the organization.
  • Implemented and developed operational standards, policies and procedures.
  • Achieved operational excellence by streamlining processes and implementing best practices.
  • Increased customer satisfaction with timely project deliveries and seamless communication.
  • Implemented innovative solutions to overcome challenges, leading to enhanced productivity levels.
  • Promoted a culture of continuous learning through regular workshops, seminars, and training sessions for staff.
  • Initiated sustainability program, reducing waste and promoting eco-friendly practices within company.
  • Enhanced team performance with regular coaching sessions, focusing on individual strengths and areas for improvement.
  • Defined clear targets and objectives and communicated to other team members.
  • Quality Reviews .
  • Quality System.
  • Continuous Process improvement.
  • Kaizen /Poka Yoke
  • Supplier Quality Management.
  • FMEA
  • PAPAP.
  • Quality Assurannce.
  • Health and safety Executive .
  • MR for ISO 9001-2015 /ISO 14001/OHSAS 18001
  • Root Cause Analysis.
  • Lean Methodalogy.
  • Team Performance.
  • Leadreship and Culture.

Quality Assurance Manager

Shubhada Polymers Products Pvt. Ltd
04.2013 - 05.2017
  • Led quality assurance initiatives to enhance product reliability and customer satisfaction.
  • Developed and implemented comprehensive testing protocols to ensure compliance with industry standards.
  • Mentored QA team members, fostering a culture of continuous improvement and accountability.
  • Collaborated with production teams to identify defects and implement corrective actions effectively.
  • Conducted root cause analysis on quality issues, driving strategic solutions and process enhancements.
  • Streamlined quality control processes, reducing inspection times while maintaining accuracy and thoroughness.
  • Established KPIs for quality metrics, monitoring performance to drive operational excellence across departments.
  • Spearheaded training programs on best practices in quality management systems for staff development.
  • Conducted regular audits to ensure adherence to established protocols, maintaining consistency across the organization.
  • Facilitated communication between departments regarding quality concerns, fostering collaboration towards shared goals.
  • Enhanced product quality by implementing comprehensive QA processes and procedures.
  • Assured consistent quality of production by implementing and enforcing automated practice systems.
  • Investigated customer complaints and performed corrective actions to resolve quality issues.
  • Assessed product quality by monitoring quality assurance metrics, reports and dashboards.
  • Established robust quality documentation systems that ensured traceability throughout the entire production lifecycle.
  • Conducted risk assessments to identify and mitigate potential quality issues.
  • Implemented corrective action plans based on audit findings, resulting in measurable improvements over time.
  • Performed root cause analysis to identify and resolve quality issues and defects.
  • Inspected products and worker progress throughout production.
  • Conducted process and system audits to identify areas of improvement and enforce compliance with industry standards.
  • Reduced defects in products by conducting thorough inspections and identifying areas for improvement.
  • Improved customer satisfaction ratings through meticulous attention to detail and consistent quality control measures.
  • Implemented supplier scorecard system, improving supplier performance and product quality.
  • Conducted regular training sessions on quality assurance best practices, elevating team competency levels.
  • Improved customer satisfaction by ensuring all products met stringent quality standards before release.
  • Specified quality requirements of raw materials with suppliers.
  • Determined quality department standards, practices, and procedures.

Sr. Engineer Production and QA

Shubhada Polymer Nashik
04.2007 - 03.2013
  • Led design and development of polymer products, enhancing product quality and performance.
  • Implemented process improvements, reducing waste and increasing production efficiency.
  • Mentored junior engineers, fostering skill development and knowledge sharing within the team.
  • Conducted root cause analysis to identify and resolve technical issues in manufacturing processes.
  • Supervision and handling of APG casting Machines (5 T to 40 T)
  • Production target with quality specification.
  • Inspection of Epoxy casted parts ( AIS ,Indoor , outdoor and RMU parts.)
  • OEE monitorong with production target.
  • developement of Monoblock bushings with 250A to 4500A) transformer bushings. (Exports to middle East).
  • operation and trouble shoot of automated mixing plant.(Hedrich Chaina)
  • Handling HDT test machine , Tg machine, HVPD test machines ,X-ray machine and Helium leak test setup.
  • Also conducted mechanical test like cantilever and tensile test.
  • Monitored employee performance to keep projects on task.
  • Improved project efficiency by streamlining engineering processes and implementing innovative solutions.

Electrical Maintenance Engineer

Transerect (MICO Contractor) Service Provider for MICO Bosch 11 KV Substation
01.2006 - 01.2007
  • Conducted routine inspections and maintenance of electrical systems to ensure operational reliability.
  • Diagnosed electrical faults and implemented timely repairs to minimize downtime.
  • Led troubleshooting efforts for complex electrical issues, enhancing system performance and safety compliance.
  • Developed and executed preventive maintenance programs, improving equipment lifespan and reducing emergency repairs.
  • Maintenance and Handling of 11 KV Substations.(LT and HT)
  • Maintenance of Capacitor Bank.
  • Transformer maintenance
  • To maintainpower factor
  • DG system maintenace (RMU)
  • Scheduled and undertook periodic maintenance on all electrical installations, components and equipment.
  • Inspected equipment every week to maintain working order.
  • Resolved internal complaints in prompt, polite and professional approach.

Assistant Lecturer

R. P. Vidyalaya Panchvati Nashik
06.2001 - 05.2006

Worked as Assistant lecturer in Technical department to teach basic Electricity ,basic Computer and Engineering Drawing .(Class 8 to 10 th)

  • Developed and delivered engaging lectures enhancing student comprehension and retention.
  • Mentored undergraduate students, providing academic support and guidance on coursework.
  • Evaluated student performance through assessments, providing constructive feedback for improvement.
  • Organized workshops aimed at professional development for both students and faculty members.
  • Initiated and facilitated classroom discussions.
  • Arranged syllabus, developed schedule, and determined reading list for varied courses simultaneously, giving students appropriate time to complete assignments and absorb information.

Production Supervisor

Shubhada Polymer Nashik
04.1999 - 04.2001
  • Oversaw daily production operations to ensure adherence to quality standards and timely delivery.
  • Trained and mentored production staff, fostering a culture of continuous improvement and safety compliance.
  • Implemented process enhancements that increased overall production efficiency and reduced waste.
  • Coordinated cross-functional teams to streamline workflows and resolve operational challenges promptly.
  • Supervision and handling of various APG casting machine like (5T to 15 T).
  • Inspection of SF6 break chamber and other epoxy items.
  • Records and updation of machin performance report and shop performance report.
  • Maintenance of compressors and Apg casting machines.(Hydraulic /Electrical maintenance)
  • Monitored equipment performance, ensuring maintenance schedules were followed to minimize downtime.
  • Analyzed production data to identify trends, enabling proactive decision-making for capacity planning.
  • Resolved issues quickly to maintain productivity goals.
  • Coordinated with other departments to maintain smooth and efficient product flow.
  • BOM preperation.
  • Resolved production bottlenecks swiftly, applying problem-solving skills to maintain smooth operations.
  • Supervised ongoing daily production phases.
  • Oversaw loading and unloading of packages in warehouse.

Electrical Contractor Construction of Watersupply

Water Supply Department
07.1997 - 01.1999
  • Led installation and maintenance of electrical systems for water supply infrastructure.
  • Developed and implemented safety protocols to ensure compliance with regulations.
  • Supervised team of electricians, providing training on best practices and safety measures.
  • Collaborated with engineers to design efficient electrical layouts for new projects.
  • Managed inventory of tools and materials, ensuring timely availability for projects.
  • Expedited project timelines through meticulous planning, scheduling, and coordination of resources.
  • Provided technical guidance to employees on safe operation of equipment and tools.
  • Managed performance evaluation and scheduling of electrical team members.

Education

DEE - Diploma in Electrical Engg.

J.T. Mahajan Polytechinic And Engineering College
Faizpur, Dist . Jalgaon India
04.2001 -

Skills

Leadership and team building

Problem resolution

Operations management

Team player

Efficient multi-tasker

Time management

Effective leader

Training and coaching

Team leadership

Staff training

Inventory control

Customer relationship management

Goal setting

Employee scheduling

Staff training and development

Administrative skills

Motivation

Team training and development

Labor cost controls

Staff motivation

Performance improvement

Vendor relationships

Employee development

Performance improvements

Workflow planning

Performance evaluations

Purchasing

Performance analysis

Project planning

Cost analysis and savings

Quality management

Organizational development

Cost reductions

New business development

Data review

Vendor negotiations

Product analysis

Relationship building

Staff management

Customer relations

Certification

MSCIT

Timeline

Training cum Certification Course on Radiation Safety for Industrial Radiographer. (RT1) BARC.

10-2021

General Manager(Epoxy Operation)

Shubhada Polymers Products Pvt Ltd Nashik
05.2021 - Current

ZED (Zero defect and Zero Effect in Manufacturing Processes.

08-2018

Implementation of best Practices of monitoring daily Line- Go Through

04-2018

Sr. Manager Quality Assurance

Shubhada Polymers Products Private Ltd. Nashik
06.2017 - 04.2021

SSQM, PPEP2.0, G8D and I2p

05-2017

Quality Assurance Manager

Shubhada Polymers Products Pvt. Ltd
04.2013 - 05.2017

Sr. Engineer Production and QA

Shubhada Polymer Nashik
04.2007 - 03.2013

Electrical Maintenance Engineer

Transerect (MICO Contractor) Service Provider for MICO Bosch 11 KV Substation
01.2006 - 01.2007

MSCIT

04-2005

Assistant Lecturer

R. P. Vidyalaya Panchvati Nashik
06.2001 - 05.2006

DEE - Diploma in Electrical Engg.

J.T. Mahajan Polytechinic And Engineering College
04.2001 -

Production Supervisor

Shubhada Polymer Nashik
04.1999 - 04.2001

Electrical Contractor Construction of Watersupply

Water Supply Department
07.1997 - 01.1999
Prashant BhangaleGeneral Manager Production And QA