Prashant Dwivedi
Engineering Professional
Chittorgarh
Summary
Highly skilled Asset Integrity Manager with over 15 years of experience in ensuring the operational integrity of industrial assets. Expertise in asset management, risk assessment, and safety and regulatory standards compliance. I have a proven track record in implementing maintenance strategies, leading cross-functional teams, and optimizing asset performance to reduce downtime and increase operational efficiency.
Overview
16
16
years of professional experience
4
4
years of post-secondary education
2
2
Languages
Work History
Deputy Manager Asset Integrity
Hindustan Zinc Limited (Vedanta Ltd.)
Chittorgarh
05.2017 - Current
- Leading Maintenance management of Smelters including Sinter Plant, Sulfuric acid Plant and Blast Furnace, etc.
- Directed the development and implementation of asset integrity management strategies to ensure compliance with safety regulations and industry standards
- Streamlined and managed audits to identify potential threats to asset integrity and develop mitigation plans
- Leading a large team of engineers and technicians in executing maintenance activities, inspections, and repairs
- Accelerated the design out maintenance for improving the lifecycle of critical assets, including RCM and FMEA
- Upgraded maintenance practices through data analysis tools, IOT Sensor based maintenance.
- Collaborated with cross-functional teams to develop and implement asset integrity programs that align with corporate objectives
- Standardized Spare Part availability including reduction of NMI and SMI, keeping the ageing inventory under check.
- Spearheaded Major Annual Shutdowns (TA) including Planning, and scheduling.
- Optimized MTTR, MTBF, OEE, through Implementation of TPM Methodology
- Transformed Mechanical Integrity and Quality assurance programs and other elements of PSM.
- Achieved Ever Highest Campaign life for Blast furnace i.e.22 days.
- Strengthened maintenance practices and achieved reduction in man-days by 20%.
Sr. Mechanical Engineer
Jaypee Cement Ltd.
Chittorgarh
12.2008 - 04.2017
- Spearheaded Erection, Commissioning and Maintenance of OK 42-4 FL-Smidth Vertical Roller Mill.
- Collaborated for interdepartmental coordination
- Managed Sub-Contractors
- Addressed exigencies, while meeting deadlines
- Streamlined Erection, commissioning and maintenance of VRM Cement Mill.
- Implementation of the maintenance management plan for the plant
- Conducted root cause analyses for recurring issues, leading to long-term solutions that prevented future occurrences.
- Innovated in Wear analysis of asset internals and long-term sustainability plan
- Spearheaded cost-saving initiatives by identifying opportunities for material substitution or process improvements without compromising quality.
- Experienced in Hydraulic Tensioning System, electro-hydraulic components
- Standardized CBM techniques.
- Improved spare part and Maintenance planning for maintenance cost optimization
- Supervised maintenance and condition monitoring of heavy industrial gearboxes
Education
Bachelor of Engineering - Mech.
RGTU
Bhopal 09.2004 - 04.2008
Skills
- Preventive and Predictive Maintenance
- Maintenance Management
- Inventory Management
- Root Cause Analysis
- Reliability Engineering
- Shutdown (TA) Planning scheduling and execution
- Safety Management Systems
- Team Leadership & Development
- Problem Solving
- Industrial Hydraulics
- Regulatory Compliance
- Managing Sub-contractors
- Computerized Maintenance Management Systems (CMMS)
- IOT Sensor Based Maintenance
- Continuous Improvement
Accomplishments
- Awarded Title of Technical Star of the company
- Nominated for Economic Times Young Leaders Award 2014
- Won HZL-level Kaizen competition
- Nominated for 31st Qualtech prize 2019 for Continuous improvement kaizen category
- Leading location in Mechanical Integrity and Quality Assurance
- Leading Shutdown Management Module in Asset Optimization
Passions
- Writing Poems
- Aspiring Flutist
Training
- Certified in Managerial effectiveness by Dale Carnegie
- Trained in Hydraulics from M/s Eaton India
- Maintenance of Industrial ROBOTS from ABB
- VRM Hydraulics by FLSmidth India
- Certified Subject Matter Expert in Hydraulics
Area Of Expertise
- Exposure to a wide array of industrial settings
- Planning, scheduling, and execution of the Reliability Plan
- Industrial Hydraulics
- Managing large teams, projects, and their execution
- Managing sub-contractors
- Planning and execution of projects and major shutdowns
- Developing systems as per best industry practices (RAGAGEPS)
- Scheduled Performance monitoring of equipment and its optimization
Timeline
Deputy Manager Asset Integrity
Hindustan Zinc Limited (Vedanta Ltd.)
05.2017 - Current
Sr. Mechanical Engineer
Jaypee Cement Ltd.
12.2008 - 04.2017
Bachelor of Engineering - Mech.
RGTU
09.2004 - 04.2008
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