Summary
Overview
Work History
Education
Skills
Certification
Langauges known
Timeline
Generic

PRASHANT J. KAWALKAR

Pune

Summary

Dynamic quality management professional with extensive experience at Zimmer Automation Pvt. Ltd. Proven track record in leading Root Cause Analysis and implementing effective quality control systems. Skilled in supplier audits and fostering team collaboration, ensuring compliance with ISO 9001:2015 standards while enhancing product quality and operational efficiency.

Overview

1
1
Certification
15
15
years of professional experience

Work History

Assistant Manager Quality Management

ZIMMER AUTOMATION PVT. LTD
Kikvi, Pune
01.2024 - Current
  • Developed and implemented quality control procedures and systems aligned with organizational objectives and quality standards.
  • Managed incoming material inspection activities to ensure compliance with technical specifications and quality requirements.
  • Conducted stage-wise and final inspections of heavy fabrication, machining components, and assemblies at supplier sites, ensuring compliance with drawings, specifications, and quality standards for robot movers, gantries, and gripper systems.
  • Collaborated with cross-functional teams to establish product acceptance criteria and disposition of non-conforming products.
  • Led Root Cause Analysis (RCA), 8D investigations, and corrective/preventive actions (CAPA) to address defects and prevent recurrence.
  • Prepared and maintained quality reports, inspection records, audit findings, and quality performance metrics for management review.
  • Performed new supplier qualification audits and annual supplier performance evaluations as per company standards.
  • Worked closely with suppliers to ensure the quality of purchased materials, components, and outsourced services.
  • Created and maintained inspection plans, supplier complaints, customer complaints, and calibration records in the CAQ system.
  • Coordinated with global quality teams to ensure effective implementation of CAQ and Quality Management System (QMS) requirements.
  • Supported continuous improvement initiatives to enhance product quality, supplier performance, and process capability.
  • Ensured compliance with ISO 9001:2015 standards and maintained quality documentation to support audit readiness and regulatory requirements.

Senior Engineer Quality

GEFIT INDIA TECHNOLOGIES PVT.LTD.
Chakan, Pune
06.2020 - 12.2024
  • Developed and implemented a plan for achieving ISO 9001-2015 certification, ensuring alignment with quality standards.
  • Updated internal control and operational management policies and procedures to enhance compliance and operational efficiency.
  • Conducted internal audits and management reviews, highlighting key findings and discussing strategies with the team.
  • Translate the overall QMS thrust area into concrete plans for the dept.
  • Monitoring quality reports (GRN clearance/Line Rejection/customer complaints/vendor rejection/audit) and constantly interact with the respective team to attain the KPIs.
  • Conducted vendor rejection analysis to identify quality concerns and areas for improvement..
  • Coordination with Gefit Dalian Team for effective implementation of group QMS.
  • Manage standard room activities to maintain compliance with operational procedures, including instrument calibration and AMC.
  • Performed Quality Inspection and drafted reports to detail non-confirming material issues.
  • Carry out Executed line rejection of defective parts during assembly processes. of the parts rejected in Assembly/packing/storing stages and addressing the CAPA with team.
  • Coordinate with suppliers/vendors for quality related issues and guide/support them resolve requirements.

Sr. Engineer Quality

COESIA INDIA PVT.LTD.
Pune
01.2015 - 02.2020
  • Managed incoming part quality and ensured fit and function in final assembly.
  • Conducted assembly inspections and factory acceptance tests.
  • Inspection of machined, Sheet Metal & fabricated parts.
  • Conducted shop floor visits to review current issues, develop action plans, and identify improvement actions with suppliers.
  • Planned, organized, and monitored work progress and schedules to meet deadlines and implement QA/QC plans.
  • Created detailed process work instructions and quality plans; prepared comprehensive inspection reports to document quality evaluations..
  • Set standards for housekeeping, 5S & safety and ensure a safe working environment on the shop floor.
  • Monitored and maintained measuring instruments and gauges in proper working condition.
  • Monitor & Update the List of Measuring Instruments / Gauges, Calibration Plan.

Quality Engineer (Metrology Lab Mahindra 2-Wheeler R&D)

ACCURATE Engg. Pvt Ltd
Pune
09.2012 - 01.2015
  • Managed metrology lab and executed comprehensive inspection activities to ensure quality standards.
  • Total Layout Inspection of Prototype and Preproduction Engine & vehicle components.
  • Inspection of Casting, Machining, Sheet Metal and fabricated parts, Plastic parts, Rubber part of Two Wheelers.
  • Execution of Inspection activities, prepare Inspection standardization as per customer needs.
  • Analyzed inspection reports to identify discrepancies and trends, providing feedback for continuous improvement.
  • Maintained calibration records for all instruments to ensure compliance.
  • Developed SOPs and work instructions for various inspection activities, contributing to standardization efforts.
  • Hands on Vision Measuring System (Electronica), Portable Roughness Tester (Mitutoyo),2D Height Gauge (Trimos), Piston Dia. Tester, Piston Ring Tangential Load Tester, Spring load Tester, Rockwell Hardness Tester & all measuring instruments).

Quality Engineer

SUPER Auto Pvt Ltd
Pune
12.2011 - 08.2012
  • Prepared QA reports, including FPIR, PIST, SIR, and MSA, to ensure compliance and quality assurance.
  • Executed inspection activities and standardized inspection processes according to customer specifications.
  • Conducted process audits and layout inspections.
  • Gained experience with ISO system processes within the Quality Department.
  • Acquired foundational knowledge in operating the Coordinate Measuring Machine (CMM) for quality control applications.

Education

B.E. - Mechanical Engineering

Marathwada University
Nanded
01-2010

Diploma - Mechanical Engineering

AS Polytechnic Wardha
MSBTE Mumbai
01-2006

Skills

  • Quality control procedures
  • Inspection techniques
  • Supplier audits
  • Root Cause Analysis
  • Quality control
  • Problem resolution
  • Team leadership
  • Adaptability
  • Effective communication techniques

Certification

Lead Auditor ISO 9001-2015 (CQI-IRCA certified), Internal Auditor ISO 9001-2015 (TUV-SUD), MSA, GD&T, 7 QC Tools., MS-Office, Auto-Cad (basic), MS-CIT., CAQ, proAlpha, BAAN, ERP.

Langauges known

  • English, Hindi and Marathi

Timeline

Assistant Manager Quality Management

ZIMMER AUTOMATION PVT. LTD
01.2024 - Current

Senior Engineer Quality

GEFIT INDIA TECHNOLOGIES PVT.LTD.
06.2020 - 12.2024

Sr. Engineer Quality

COESIA INDIA PVT.LTD.
01.2015 - 02.2020

Quality Engineer (Metrology Lab Mahindra 2-Wheeler R&D)

ACCURATE Engg. Pvt Ltd
09.2012 - 01.2015

Quality Engineer

SUPER Auto Pvt Ltd
12.2011 - 08.2012

B.E. - Mechanical Engineering

Marathwada University

Diploma - Mechanical Engineering

AS Polytechnic Wardha
PRASHANT J. KAWALKAR