Prashant V Gurav
Pune
Summary
Targeting challenging assignments in Manufacturing Project Management (Process and Facility provider) to organization of high repute.
Ambitious professional with over 10 years of experience in the field of Automobile as well Off road vehicle Advance manufacturing Assembly Process planning and Project Management, Assembly, Client Relationship Management and Erection & Commissioning.
Overview
11
11
years of professional experience
Work History
Senior Process planning Engineer
John Deere Advance Manufacturing and Assembly Process planning Engineer at Cyient ltd.
08.2022 - Current
- 3DExperience E-BOM to M-BOM conversion and SOP/Work Instruction creation, simulations
- GSOE (graphical sequence of Event) Preparation and OMS (Operation method sheet) creation in MPP(manufacturing process planner) as well Team center, Creo and Delmia tool
- ETN Part level and assembly tolling Analysis (DFM) with respect to its function and assembly process
- Ergo analysis, VSM(virtual stream mapping) study
- Element assignment,Time and Work measurement,MOST study
- Result of analysis resend to design team
- Support to (VB) virtual build, (DB) Durability build and Manufacturing Production line
Deputy Manager
Ashok Leyland ltd
06.2018 - 08.2022
- Rising of Indents to Proto planning for Proto Parts development and co-ordination during development activities
- Preparation DFM/DFS/PFME with 3D modeling and Drawing preparation in Delmia
- Provide facilities for increase capability and sustain productivity with global market trend changing
- Preparation of RFQ, SOR based on available information & assumption
- Making concept layout for flexible production volumes on AUTOCAD
- Provide facilities for increase capacity of manufacturing plant
- Analyses and plan work force utilization, space requirement and work flow and design layout of equipment and work space for maximum efficiency
- Preparation of Process Flow Chart(PFC), PFMEA, Process sheet, SOP
- Techno-commercial discussion with potential line builders
- Manufacturing feasibility study and raising ECR (Engineering change request)
- MCR (Manufacturing change request) closure
- Preparation of layout with help of AutoCAD, Catia,3D Experience
- Request for quotation(RFQ) and make technical as well as commercial Comparison sheet for new equipment's or facilities and price negotiation for best final price
- Creation of PO (purchases order) with documents such as CAN, price comparison statement, justification and annexure for scope of supply and technical details
- Design approval (DAP) for special purpose machine and its validation
- Prepare legal documents regarding PO such as ABG, PBG and insurance
- Equipment installation, commissioning and Trials for prove out
- Preparation of process planning sheet documents(PPS) and ESK
- Preparation of time line with key milestone to put the assembly line into production
- SAP handling for creating PO, Production and material handling related activities
- Familiar with Import Export procedures
- Completed facility for New gear box assembly project: Defense T72 Gear Box assembly on time with customer satisfaction
- Design and develop 9 speed and 6 speed gear box tower testing machine for Spares
- Design and develop Mistake proofing fixture for bearing race pressing machine
Manufacturing Assembly Engineer
SPACO Carburetors Ind. Pvt. Ltd
06.2014 - 04.2018
- Man cost control by improving productivity & Cost Reduction (scrap + consumable + man)
- Defects data analysis and counter measures
- Leading the Assembly manufacturing team to accomplish the control of PQCDSM
- New product establishment and implementation of mass production
- Daily Man management by closing all conflicts and disagreements
- Delivery of products as per plan & Gap analysis of production loss, quality loss and breakdown
- Maintaining and prepare GEMBA 5S, safety
- Preparing Daily management (DM) files and Maintain TQBM
- Daily KPI (Key Performance Indicator) monitoring and take action on abnormities
- Certified 5S auditor
- Training On IATF audit, DM management and TQBM and Training On BPS projects
- CNC Fanuc and simian's languages and Robot VAL-3
- CATIA VR19, Auto cad mechanical 2013, and 3D Experience R2015x
- Mini tab application
- Online LinkedIn training on Lean Six Sigma Foundation, Green Belt, Negotiation skill
- Online LinkedIn training on Six Sigma Green Belt Safety improvements reduce FA cases 45 to 7 Nos in one year and also cost reduction near about 8 Lack for one machine
- Development of selector tower for SPD testing mechanism and achieving Cost reduction equal to one test rig (52 lacks) and improve quality of product
- Design and develop mistake proofing solution for MBP tower s/a
- MSA improvement in OBD measurement at 6s main shaft
Education
Master of Business Administration - Operarations
RMT Nagpur University
01.2021
HSC -
SSC -
Bachelor of Engineering - Automobile Engineering
R.I.T. Sakharale
01.2013
Skills
- Project Scheduling & Coordination
- Co-ordination with internal department
- Benchmarking and data collection
- Process validation & Improvements
- Negotiation skill
- Erection & Commissioning
- Creo
- Delmia
- Team Center
- CATIA
- Auto cad
- 3D Experience
- SAP
- Microsoft Excel
- PowerPoint
- Document preparation DFMEA
- PFMEA
- CP,WI,SOP
- Signoff defined
- Time & Motion study
- Line balancing
- Element Assignment,MOST,VSM study
Languages
English
Hindi
Marathi
Personal Information
- Current location ; Pune
- Native Place : Satara (maharashtra)
- Family Member : Father,Mother,Wife,Dauther,Son
- Date of Birth: 08/16/91
Reading ,Writing,Cooking
All types of book,news paper,Writing short drama's,Cooking different type of foods
Timeline
Senior Process planning Engineer
John Deere Advance Manufacturing and Assembly Process planning Engineer at Cyient ltd.
08.2022 - Current
Deputy Manager
Ashok Leyland ltd
06.2018 - 08.2022
Manufacturing Assembly Engineer
SPACO Carburetors Ind. Pvt. Ltd
06.2014 - 04.2018
HSC -
SSC -
Bachelor of Engineering - Automobile Engineering
R.I.T. Sakharale
Master of Business Administration - Operarations
RMT Nagpur University
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