PRASHANTH S
Technical Lead Engineer
Bengaluru
Summary
Results-driven NC Programming Lead with 13 years of experience in Aerospace and Defense manufacturing involving NC programming, CAD/CAM modeling, process planning, and tool design. Expert in developing high-precision machining strategies, leading cross-functional teams, Skilled in multi-axis machining (3–5 Axis), AS9100 compliance, and continuous improvement initiatives. Demonstrated success in reducing cycle times, enhancing productivity, and leading high-performance teams to deliver world-class quality and customer satisfaction.
Overview
14
14
years of professional experience
Work History
Technical Lead Engineer – NC Programming
Tech Mahindra Limited
06.2021 - Current
- Led and mentored a team of eight NC Programmers delivering high-quality support for Bombardier Aerospace manufacturing projects.
- Manage end-to-end NC programming workflows—including process planning, machining strategy, Vericut simulation, and shop-floor documentation.
- Present KPI dashboards and monthly performance reports to clients, maintaining high standards of delivery and accuracy.
- Served as auditee for AS9100 Recertification, achieving Zero Non-Conformities.
- Introduced RRCA-based quality practices, reducing rework and rejection by 15% and improving FTR performance
- Key Achievements:
- Enhanced process efficiency and achieved consistent on-time delivery >98%.
- Strengthened collaboration with cross-functional teams, improving client satisfaction scores.
Senior Engineer – NC Programming
Tech Mahindra Limited
01.2016 - 05.2021
- Programmed and validated aerospace structural components for clients including Airbus, Bombardier, PCC, Hyperion, and Spirit AeroSystems.
- Developed optimized multi-axis toolpaths for CNC machines (Makino, MAG, Mazak) using CATIA V5 and Vericut.
- Spearheaded pilot part programming and FAI approvals, ensuring customer compliance and rapid project onboarding.
- Achieved 20% cycle time reduction via machining sequence optimization and improved billet utilization.
- Provided technical troubleshooting and process improvements, maintaining zero customer rejections.
- Key Achievements:
- Trained junior engineers on CATIA and Vericut, building in-house competency.
- Optimized 600+ MAG1 & MAG3 components, saving 2000+ machining hours.
Senior Engineer – NPD
TMS India Pvt. Ltd.
02.2012 - 12.2015
- Defined machining strategies, sequences, and process documentation for New Product Development (NPD) programs.
- Converted 2D drawings to 3D CAD models, prepared detailed process sheets, and designed machining fixtures.
- Conducted root cause analysis (RCA) and implemented CAPA actions for rejected components, improving yield rates.
- Collaborated with cross-functional teams for continuous improvement, ensuring 100% on-time delivery and zero quality issues.
- Key Achievements:
- Trained junior engineers on CATIA and Vericut, building in-house competency.
Education
Bachelor of Engineering - Mechanical
Don Bosco Institute of Technology, VTU
Bengaluru, India08-2011
Skills
CNC Machines: Makino A66/A88, MAG1/MAG3, Mazak Variaxis I-600, J-500, Okuma, MUPEX, SMED
Accomplishments
🏆 ACER Award (2022 & 2023)– Outstanding performance and client satisfaction in Bombardier Aerospace projects.
🏆 Pat on the Back Award (2018, 2019 & 2020)– For consistent KPI achievement and team excellence.
🏆 Best Performer Award (2014) – For achieving delivery excellence and zero rejections at TMS India Pvt. Ltd.
CORE COMPETENCIES
- NC Programming: 3, 4 & 5 Axis (Makino, MAG, Mazak)
- CAD/CAM Tools: CATIA V5, MasterCAM, AUTOCAD.
- Validation: Vericut 7.4, 9.1.2
- Process Planning & Tool Design
- Machining Fixture & Die Design, GD&T Interpretation
- AS9100 Documentation & Compliance
- Root Cause & Corrective Action (RCA, CAPA, RRCA)
- Cycle Time & Cost Optimization
- Project Leadership & KPI Management
- Client Communication & Cross-functional Collaboration
Timeline
Technical Lead Engineer – NC Programming
Tech Mahindra Limited
06.2021 - Current
Senior Engineer – NC Programming
Tech Mahindra Limited
01.2016 - 05.2021
Senior Engineer – NPD
TMS India Pvt. Ltd.
02.2012 - 12.2015
Bachelor of Engineering - Mechanical
Don Bosco Institute of Technology, VTU