Open To Work
PRASHANTH S
Bengaluru
Summary
Accomplished CNC Programming Lead with 13 years in aerospace and defense manufacturing, specializing in multi-axis machining and CAD/CAM modeling. Developed high-precision machining strategies that meet AS9100 standards, driving cycle-time reductions and cost optimizations. Led cross-functional teams to streamline workflows and deliver solutions that enhance productivity and customer satisfaction.
Overview
14
14
years of professional experience
1
1
Certification
Work History
Lead | NC Programming
Tech Mahindra Ltd
Bengaluru
06.2017 - Current
- Lead a team of six NC programmers, supporting Bombardier Aerospace manufacturing programs.
- Led Vericut OPTIPATH optimization initiatives on MAG1 and MAG3 platforms, achieving a 25% cycle-time improvement, and enhancing NC programming efficiency across the team.
- Spearheaded cycle-time optimization projects, achieving a 20% reduction across key components.
- Oversee end-to-end NC programming workflows: process planning, machining strategy, Vericut validation, and shop-floor documentation.
- Introduced RRCA-based quality practices, cutting rework and rejection by 15%, and improving First-Time-Right (FTR) metrics.
- Conducted root cause analysis (RCA) and implemented CAPA actions for rejected components, improving yield rates.
- Achieved 98% on-time project completion and presented monthly KPI dashboards to stakeholders.
- Managed multiple projects under tight deadlines in high-pressure environments.
- Contributed to AS9100 recertification audit as auditees, maintaining zero nonconformities.
Senior Engineer
Tech Mahindra Ltd
Bengaluru
12.2016 - 05.2017
- Created complex multi-axis CNC programs and troubleshoot CNC programs for Airbus, Bombardier, and Spirit AeroSystems, integrating post-processor for enhanced operational efficiency
- Standardized CAM templates and shop documentation to improve program verification and machining repeatability, enabling consistent on-time delivery and AS9100 audit readiness.
- Customized CNC machines for OKUMA, Mazak, and MAG platforms, enhancing functionality to meet specific project requirements
Software Engineer
Tech Mahindra (Subcontract - Nityo Infotech Payroll)
01.2016 - 11.2016
- Generated NC programs for 3-axis to 5-axis CNC machines for aerospace structural components, supporting clients such as Bombardier, Airbus, PCC, Hyperion, and Spirit Aero Systems.
- Reduced machine cycle time by 20% by implementing advanced toolpath strategies, and optimizing multi-part and multi-billet setups for high-efficiency machining.
- Developed, standardized, and documented best practices for NC programming to support process consistency, knowledge sharing, and continuous improvement.
- Conducted machine feasibility studies, defined optimal machining schemes, and prepared setup and cut plans to enhance operational efficiency.
- Implemented a structured troubleshooting process for NC programming issues, enabling faster problem resolution, and minimizing machine downtime.
- Developed strong client relationships by understanding technical requirements and delivering customized machining and programming solutions.
- Mentored junior engineers in advanced CNC programming techniques, enhancing team capability and fostering a culture of continuous improvement.
- Served as an NC Programmer, supporting Tech Mahindra through subcontract employment with Nityo Infotech.
Senior Engineer - Production
TMS India Pvt. Ltd.
02.2012 - 12.2015
- Established machining strategies and prepared AS9100-compliant process documentation for New Product Development (NPD) components in aerospace manufacturing.
- Managed production schedules to ensure adherence to timelines while optimizing resource allocation and utilization.
- Developed SOPs for NPD parts, including fixture design, 3D modeling, drafting, and assembly, while supporting rework and quality improvements.
- Worked with cross-functional teams to achieve 100% on-time delivery, while maintaining zero quality issues.
- Developed and validated MCD data for CNC machines using CAM software, collaborating closely with cross-functional teams to ensure seamless project execution.
- Converted 2D drawings into 3D CAD models and designed machining fixtures, enhancing tooling efficiency and reducing setup time.
Education
Bachelor of Engineering - Mechanical
Don Bosco Institute of Technology
Bengaluru, Karnataka08.2011
Skills
- Technical expertise in CAD/CAM tools
- CNC machine operation
- Simulation software proficiency
- Process planning and quality assurance
- Fixture and die design
- Dimensioning and tolerancing
- AS9100 compliance documentation
- Root cause analysis and problem solving
- Continuous improvement strategies
- Team leadership and project management
Name
Lead engineer - NC Programming
AWARDS AND HONORS
ACER Award ( 2022 & 2023 ) – For outstanding performance, quality deliverables, and client satisfaction in Bombardier Aerospace projects,
Pat on the Back Award ( Q2-2018 & Q3-2020 ) – For consistent KPI achievement and team excellence,
Best Performer Award ( 2014 ) – For delivery excellence and zero nonconformities.
Client Appreciation - Received client commendations for consistently delivering complex machined components ahead of schedule and meeting First-Time-Right quality expectations
Certification
• CATIA V5 (CAD/CAM)
• MASTERCAM
• AUTOCAD
• MASTERCAM
• AUTOCAD
Work Preference
Job Search Status
Open to workWork Type
Full TimeLocation Preference
On-SiteRemoteHybridSalary Range
₹1600000/yr - ₹2000000/yrTimeline
Lead | NC Programming
Tech Mahindra Ltd
06.2017 - Current
Senior Engineer
Tech Mahindra Ltd
12.2016 - 05.2017
Software Engineer
Tech Mahindra (Subcontract - Nityo Infotech Payroll)
01.2016 - 11.2016
Senior Engineer - Production
TMS India Pvt. Ltd.
02.2012 - 12.2015
Bachelor of Engineering - Mechanical
Don Bosco Institute of Technology