Pratap Singh
Packaging Professional
Allahabad
Summary
Experienced professional in the printing and packaging industry with a strong understanding of both the printing/packaging and chemical sectors. Demonstrated success over 24 years working with prominent Indian printing and packaging companies. Currently seeking a new assignment, preferably within India or abroad.
Overview
23
23
years of professional experience
2
2
Languages
Work History
Plant Head (Vice President)
M/S Vidya Polymer Pvt. Ltd.
10.2017 - Current
- Company Overview: (Packaging & Chemical Plant)
- Provide technical assistance for packaging development (Specially for Haldiram & Pan Masala segments)
- Customization of chemicals and ink according to machine parameters and end use.
- Development for Water base ink and Lamination adhesive.
- Increased productivity, optimizing labor allocation, and scheduling across multiple shifts.
- Implementing systems to minimize customer complaints.
- Reduced downtime by establishing a preventative maintenance program for all equipment.
- Periodic cost analysis of different laminates to optimism the cost.
- Strengthened relationships with key suppliers, negotiating favorable contracts that reduced costs while maintaining high-quality materials.
- Enhanced safety standards with thorough risk assessments and implementing necessary protocols.
- Led, trained and coached plant staff to facilitate high levels of productivity and quality.
- Implemented lean manufacturing techniques to eliminate waste, enhance workflow, and improve quality control.
- Implementation of Management Policies.
- Responsible for all plant operation including co-ordination with Sales & Marketing team (Packaging & Chemical Plant)
- Oversaw capital projects, ensuring timely completion within budget constraints and minimal disruption to operations.
- HAND ON EXPERIENCE: Chemical Plant machinery, CPP Plant - Colines Italy, Mettlizer (Topmet) - Leybold/Bobst, Rotogravure(ELS/MLS) - Sangan/Pelican/Kohli, Extrusion Lamination - Kang Hong (China)/Fong kee / Raju, Wet Lamination - Narendra Gravotechnica& coater, Solvantless Lamination - Nord Mechenica (Italy),Olympia (Italy), Dry Lamination - Uflex, Slitters - Kody &Uflex, Pouching - Galaxy Packaging, Hot Stamping - Pantec/China
- Led successful certification efforts for ISO 9001 Quality Management Systems compliance.
- Collaborated with sales and marketing teams to align production schedules with customer demands, reducing lead times while maintaining service levels.
Unit Head
M/s Mankind Pharma Pack(NEPP)
09.2015 - 09.2017
- Plant commissioning (Responsible for Sikkim plant)
- Provide technical assistance for packaging development (Specially for Mankind)
- Assisted in development and implementation of policies, procedures, and regulations for unit operations.
- Responsible for all plant operation including co-ordination with Sales & Marketing team
- Optimized staffing levels by monitoring unit needs and making data-driven adjustments to scheduling as necessary.
- Production Planning
- Job costing Analysis
- Vendor Development
- Manpower Planning and Training
- Implementation of Management Policies
- Making SOP for department
- Handling of Customer complaints
- Product Range - Alu- Alu Structure, Strip Foil, Blister foil, Polyester 3ply laminate
Manager- Printing & Packaging (Technical Head of Printing and Packaging)
M/s Parle Biscuit (P.) LIMITED
07.2010 - 09.2015
- Machine selection & installation.
- Production/job planning.
- Production Related Trouble shooting.
- Production target and minimize the wastage.
- Identify and assemble a team of experienced engineers.
- Organize manpower, material and machinery resources.
- Review technological specifications as per end product requirements.
- Handling of customer complaints.
- Review and ensure safety of manpower,equipment and systems
- Give various types Technical Training Programme as about ink, printing prob .etc
- Important involvement in all management decision for Strategic Planning , Cost Reduction Inventory
- HAND ON EXPERIENCE: Expert (Roto gravure) - 8 colors m/c (ELS TYPE), Expert (Rotogravure) - 8 colors (SINGLE SHAFT), Expert (Lamination) - 2 Nos
- (Solvent less), Expert (Slitting) - 2 Nos (Slitter), Ultra Flex (Slitter) - 2 Nos (Slitter)
Incharge
ITC Limited
01.2008 - 06.2010
- Man power handling & utilization
- All Production Related Trouble shooting
- Production target and wastage related issues sort out
- Material issue and return m/c wise
- Shade matching
- Customer complaints handle
- Give various type Technical Training Programme as about ink, printing problem etc
- HAND ON EXPERIENCE: ROTOMEC-4003R(9color rotogravure)/Mainly focus on printing, SCHIAVI solvent base & solvent less, SR-8 Slitter
Executive -Technical Services
M/s. Sakata inx (I) Ltd.
04.2005 - 12.2007
- Worked with liquid ink division .Solved running problem of inks and as per given feedback for changes
- Solved all running problem of printing m/c
- Worked in Uflex Ltd. ink kitchen through SAKATA, managed all ink requirements, job costing & shade matching
- Checking of Quality parameters as rub resistance, tensile strength, heat resistance Shade proofing etc
- Providing all ink development requirement & procedure according to running printing machines
- Working knowledge shade making &matching for new job
- Led ink management system.
Shift incharge
M/s.The Paper Products Limited
12.2001 - 03.2005
- Shift in-charge of the Sam machine (10 colour gravure South Korean Printing Machine) Planning and arrangement of raw material
- Completing all ISO document
- Completing all HACCP (Hazard analysis & critical control points) documents
- Matched the shades of various jobs
- To take the various training programme of the new joined persons.
Education
Graduation -
CHJMU Kanpur
Diploma - Printing Technology
Northern Regional Institute of Printing Technology
MBA - Operation Management
Sikkim Manipal University
Management Training - undefined
IIM - Lucknow
Training - Ink mixing & shade matching
Sakata Ink
Skills
Greenfield Projects
Waste minimization
Operations management
Health and safety compliance
Production scheduling
New Technologies such as Water base inks, LED coatings
Major Career Achievements
- 2002, Topper in Diploma (Printing technology)
- 2004, Highest production in one shift on the printing machine in the Silvassa plant of PPL
- 2005, Highest PVC printing Production in the Silvassa plant of PPL
- 2006, 100 MT ink consumed in Uflex through M/S Sakata inks
- 2008, New flexible line installed in ITC
- 2009, Water base ink trial done in Parle
- 2011, Highest production in Parle group
- 2014, Some new Kaizen for reduce wastage and some new packaging development
- 2016, Developed water base foil wash
- 2018, Developed new structure for Haldiram new variants
- 2020, Introduced new HSL and adhesives
- 2021, Successful run water base ink in Paper jobs
- 2022, Successful reduced cost & GSM of UV coating for Pan masala, maintaining Gloss level
- 2023, Successful implementing of water base ink in lamination jobs.
- 2024, Started Gift wrap unit
Personal Information
- Father's Name: Shri J.N. Singh
- Date of Birth: 06/06/82
Timeline
Plant Head (Vice President)
M/S Vidya Polymer Pvt. Ltd.
10.2017 - Current
Unit Head
M/s Mankind Pharma Pack(NEPP)
09.2015 - 09.2017
Manager- Printing & Packaging (Technical Head of Printing and Packaging)
M/s Parle Biscuit (P.) LIMITED
07.2010 - 09.2015
Incharge
ITC Limited
01.2008 - 06.2010
Executive -Technical Services
M/s. Sakata inx (I) Ltd.
04.2005 - 12.2007
Shift incharge
M/s.The Paper Products Limited
12.2001 - 03.2005
Diploma - Printing Technology
Northern Regional Institute of Printing Technology
MBA - Operation Management
Sikkim Manipal University
Management Training - undefined
IIM - Lucknow
Training - Ink mixing & shade matching
Sakata Ink
Graduation -
CHJMU Kanpur
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