Verified
This profile is verified using an email address.
Prateek Dhayal
Sikar
Summary
Mechanical Engineer with 3+ years of experience in maintenance, reliability improvement, failure analysis, and condition monitoring of critical industrial assets in Oil & Gas operations. Proven expertise in preventive, predictive, corrective, and breakdown maintenance of rotating and static equipment, achieving 95%+ equipment availability. Skilled in Root Cause Analysis (RCA), vibration analysis, shutdown execution, maintenance planning, and asset reliability improvement. Possesses working knowledge of thermal power plant systems, CFBC boiler fundamentals, steam generation processes, utility equipment, and Captive Power Plant (CPP) operations.
Overview
1
1
Certification
4
4
years of professional experience
Work History
Mechanical Maintenance Engineer
Vedanta Oil and gas
Barmer
12.2022 - Current
- Managed maintenance of 100+ critical static and rotating equipment, including pumps, compressors, heat exchangers, pressure vessels, tanks, and piping systems, ensuring safe and reliable plant operations.
- Executed preventive, predictive, corrective, and breakdown maintenance activities, maintaining 95%+ equipment availability and minimizing unplanned downtime.
- Conducted failure investigations and Root Cause Analysis (RCA) for 20+
equipment breakdowns annually, implementing corrective actions to minimize recurrence. - Performed vibration monitoring and condition-based maintenance of 100+ rotating equipment, enabling early fault detection and improving machine reliability.
- Planned and supervised maintenance activities for utility and process equipment, ensuring smooth more than 3 plant operation and maximum equipment uptime.
- Coordinated and executed plant shutdown and turnaround maintenance, successfully completing 100+ maintenance work orders within scheduled timelines and safety requirements.
- Utilized SAP PM for preventive maintenance scheduling, work order execution, maintenance planning, equipment history tracking, and spare parts management.
- Monitored equipment performance and maintenance trends to optimize maintenance schedules and improve operational efficiency.
- Coordinated with operations, engineering, and 10+ contractor teams to ensure timely maintenance execution and continuous plant availability.
- Gained hands-on experience with steam systems, utility equipment, pumps, compressors, heat exchangers, and plant auxiliaries, supporting continuous industrial operations.
Officer trainee
Aarti industries ltd.
07.2022 - 11.2022
- Assisted in inspection planning and maintenance coordination for plant equipment to ensure operational reliability
- Supported preventive maintenance programs to enhance equipment performance and improve overall operational efficiency
- Gained hands-on exposure to ASME codes, equipment integrity practices, and Industrial safety standards
Education
B.Tech -
NIT Jalandhar
05-2022
Skills
- Thermal Power & Utilities Knowledge
Thermal Power Plant Fundamentals
Captive Power Plant (CPP) Fundamentals
CFBC Boiler Fundamentals
Steam Generation Systems
Boiler Auxiliary Systems
Utility Equipment Maintenance - Maintenance Planning & Scheduling
- Shutdown & Turnaround Management
- Reliability Centered Maintenance (RCM
- Failure Mode and Effects Analysis (FMEA)
- Root Cause Analysis (RCA)
- Vibration analysis and Condition Monitoring
- SAP PM/MM
- Reliability Data Analysis
- Familiar with API & ASME Standards
Certification
- ESVC Championship, ISIE India
- Hybrid & Electric Vehicle Course, Verzeo
- Pat on Back Award, Cairn Oil and Gas
- Thanks of Barrel Award, Calm Oil and Gas
Projects
- Cost Saving, Delivered 18+ lakh cost savings through optimized pump replacement using in-house resources
- Cost Optimization, Led installation of 450m crude oil pipeline, mitigating 200 BOPD production loss.
- Solar Electric Vehicle Project, Designed and developed transmission system for solar EV. Winner - ESVC 2019 & 2020 | Runner-up - ESVC 2021
Timeline
Mechanical Maintenance Engineer
Vedanta Oil and gas
12.2022 - Current
Officer trainee
Aarti industries ltd.
07.2022 - 11.2022
B.Tech -
NIT Jalandhar