Prateek Sengar
Senior Professional Maintenance / Procurement /Project Co-Ordination/ Tendering
Udaipur
Summary
- Goal oriented professional with 13 years of rich experience in operations, planning, mentoring and effectuating utility maintenance activities of the plant (planned, preventive and emergency/ breakdown) for ensuring zero / minimum breakdowns as well as maximum availability.
- Proficiency in managing implementation of key procurement strategies for goods; contingency plans and ensuring that plans are aligned with project as well as the operational requirements
- Expertise in supervising the complete project management cycle including execution, resource deployment, quality compliance, people development, utility optimization and liaising with Factory Managers, Consultants, Vendors, Process Engineers and Contractors for technical negotiations
- Versatile and result oriented individual with thorough knowledge of all the kind of equipment.
- Hand on experience on Adoption and implementation of a detailed maintenance plan to minimize failures resulting in operational loss.
- Hand on experience on performing routine maintenance
- Hand on experience on Inventory management.
- Have thorough SAP Knowledge in PM & MM Module
Overview
12
12
years of professional experience
6
6
Certifications
Work History
Site Manager
Normet India
09.2024 - Current
- Monitored, coached, and supervised team of 150 employees with 53 On roll Employee of Normet rest 97 third party employees.
- Responsible for maintenance activity carried out in 87 different type of critical equipments like Agitator, Spraymac, Charmec, Diesel Browser, Explosive Browser, Water Canon, Passenger Carrier & RBO's.
- Estimation of maintenance costs.
- Responsible for maintaining an inventory for the requirement of the supplies and spare parts.
- Conducting Safety audits within the department and ensuring the compliance from all the employees and updating the checklists and audit reports
- Daily Manpower monitoring, Cost calculations and reporting all MIS at monthly basis to Head office
- Assessing the needs of equipment replacements, spare parts
- Oversaw all daily site operations and equipment maintenance.
- Resolved issues between employees and customers using company policies.
- Conducted regular site meetings with team members, fostering open communication channels for efficient problem-solving and progress updates.
- Complied with safe operating practices and assessed operational procedures against best practices.
- Implemented cost-saving measures, identifying areas for improvement in material procurement and labor utilization.
- Improved client satisfaction with timely project completion through effective communication and coordination among team members.
- Oversaw budget management, consistently delivering projects within allocated financial resources.
- Assumed responsibility for personnel deployed to work site.
- Established clear lines of communication among various departments involved at site to ensure seamless collaboration toward shared objectives.
- Reduced safety incidents by conducting regular site inspections and enforcing strict adherence to safety protocols.
- Interviewed, hired, and trained new workers.
- Ensured all legal compliance related to site.
Depot Manager
TATA Motors
12.2019 - 08.2024
- Responsible for maintenance activity carried out in 125 Low Floor Buses.
- Analysis of machine failures
- Estimation of maintenance costs
- Assessing the needs of equipment replacements, spare parts
- Adopt and implement a detailed maintenance plan to minimize Breakdown in buses.
- Responsible in checking all the Safety measures ( Includes Bus Safety, Manpower Safety, Workshop Safety)
- Daily Manpower monitoring, Cost calculations and reporting all MIS at monthly basis to Head office.
- Material procurement through SAP and maintaining minimum spares for attending breakdown and reducing breakdown time
- Coordinations with various DTC Officials for smooth functioning of operation as well as of the Buses by taking feedback and suggestions from them.
- ISO documentation, Quality Circle formation for detecting problems and solving from shop floor employees.
- Conducting Safety audits within the department and ensuring the compliance from all the employees and updating the checklists and audit reports
- Reduced purchasing cost by 40% in Engineering, Procurement.
- Successfully managed over 125 Buses at NND DTC Depot.
- Streamlined running breakdowns and troubleshooting of all AC & NAC Buses by technical analysis and working on them.
- Appreciated by CENTRAL Service Support Team for proposing various design modification in Buses
- Ensured settlement of several warranty claims in minimum possible time
- Ensured reliable operations of Nand Nagri Depot by developing methods and upgrading maintenance processes to eliminate Breakdown.
- Reduced downtime by 27% by taking planned jobs after taking charge of department, monitored inventory, spare parts & consumables
Service Support Manager-Accident Repairs
TATA Motors
08.2018 - 12.2019
- Playing Role as a Incharge of Accident Repairs and Aesthetic quality for DTC.
- Responsible and taking care of Accident repairs of vehicles and minimize the possible shift losses.
- Responsible to reduce open accident job cards to minimum level.
- Follow –up and coordinate with spare parts team on regular basis to ensure availability of accident repairs parts.
- Ensuring monthly accident billing to DTC.
- Responsible and Ensuring repairs of chassis and plywood cases with least possible shift losses (major surveys of fleet in various depot).
- Responsible for paint repairs and full vehicle painting (MVI)for all depot buses.
- Responsible and monitoring Major accident buses and maintain the shift penalty loss.
- Responsible for weekly parts meeting with SPD team to avoid the shortage of main consuming parts.
- Responsible for preparing a Accident monthly MIS.
- Managing communications with DTC officials & service providers.
- Ensuring the quality during body preparation of vehicles.
- Conducting audits across depots for ensuring the quality of accident repairs.
- Conducting frequent surveys of vehicles and follow-ups in order to restore vehicles close to OE
- Achieved and reduce accidents job cards to minimum level.
- Achieved and maintain shift penalty
- Successfully installed the submersible pump for washing plant at 7 depot with effective cost saving.
Associate Manager Mechanical
Hindustan Zinc Limited (Vedanta Group)
08.2013 - 07.2018
- Responsible for maintaining and repairing heavy equipment required in the day to day working
- Analysis of machine failures
- Estimation of maintenance costs
- Assessing the needs of equipment replacements, spare parts
- Assessment of the required tools for the maintenance of the equipment
- Adopt and implement a detailed maintenance plan to minimize failures resulting in stoppage of work
- Keep updated with the upcoming versions or latest machinery required in the organization
- Responsible in checking the specification and the capacity of the machine and decide of which machine is required to be imported from the suppliers.
- Responsible for performing routine maintenance
- Responsible for maintaining an inventory for the requirement of the supplies and spare parts
- Responsible in checking all the Fire Fighting system particularly in the electrical matter.
- Daily Power monitoring, calculations and reporting at monthly basis.
- Material procurement through SAP and maintaining minimum spares for attending breakdown and reducing breakdown time
- Coordination with various departments for smooth functioning of the equipment by feedback and suggestion
- ISO documentation, Quality Circle formation for detecting problems and solving from shop floor employees.
- Conducting Safety audits within the department and ensuring the compliance from all the employees and updating the checklists and audit reports
- Eliminated machine hose failures to the minimum possibility.
- Proved to be an excellent team leader and motivator.
- The “service turn-around time” was highly appreciated by the Superiors
- Successfully completed Incident Investigation certificate course organized by DuPont in Hindustan Zinc Limited
- Successfully completed Contractor Safety Management (certificate course organized by DuPont in Hindustan Zinc Limited)
Education
B.E (Mechanical) - Mechanical Engineering
Annamalai University
Chennai, India 04.2001 -
Schooling (10th, 12th) - Science Education
St Lawrence School
Lucknow 04.2001 -
Skills
- Maintenance
- Techno-Commercial
- Operations Procurement
- Budgeting & Cost Control Safety Regulations
- Process Improvement
- Statutory Compliances Liaison & Coordination
- Vendor / Supplier Negotiations & Contracts
- Problem-solving
- Safety procedures
- Quality assurance
Certification
Dupont Safety Contract Managment
Timeline
Site Manager
Normet India
09.2024 - Current
Defensive Driving by TATA Motors.
01-2024
Training on Wire Ropes by NIRM, Bangalore.
06-2022
Depot Manager
TATA Motors
12.2019 - 08.2024
Service Support Manager-Accident Repairs
TATA Motors
08.2018 - 12.2019
Dupont Safety Contract Managment
07-2017
Incident Investigation by DuPont.
03-2017
Training on Hydraulic Systems by CRISP,BHOPAL
06-2016
Training on Process Safety Management, Safety Interaction, and Contractor Safety Management by DuPont.
08-2015
Associate Manager Mechanical
Hindustan Zinc Limited (Vedanta Group)
08.2013 - 07.2018
B.E (Mechanical) - Mechanical Engineering
Annamalai University
04.2001 -
Schooling (10th, 12th) - Science Education
St Lawrence School
04.2001 -
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