Prathap R
Mangalore
Summary
Dynamic Senior Production Engineer with a proven track record at Gassol Pvt Ltd, excelling in project management and quality assurance. Expert in AutoCAD and ISO standards compliance, I successfully implemented Lean Manufacturing principles, enhancing productivity and achieving significant cost savings. A strong communicator and leader, I thrive in cross-functional team environments.
Overview
7
7
years of professional experience
Work History
Senior Production Engineer
Gassol Pvt ltd
Moodbidiri
01.2025 - Current
- Planning & coordination of all techno-commercial activities related to Structural, Vessel fabrication, piping and firefighting pipelines, structural erection(500ton) using mobile hydraulic crane.
- Performed root cause analysis of production problems and identified corrective actions.
- Created detailed process documentation for new products and processes.
- Ensured compliance with regulatory requirements regarding health, safety, hazardous materials, fire prevention and environmental protection.
- Organized meetings with cross-functional teams to discuss changes or updates related to production operations.
- Trained operators on proper use of machinery and safety protocols in the workplace.
- Identified cost saving opportunities through process optimization initiatives.
- Implemented Lean Manufacturing principles throughout the facility for increased productivity.
- Monitored quality control procedures to maintain product standards across all stages of the production cycle.
- Managed inventory levels by forecasting demand based on historical trends and customer orders.
- Reviewed engineering drawings, schematics, blueprints, diagrams as part of design verification activities.
Senior Engineer Projects
RK ENGINEERING SOLUTION AND TRADING
Mangalore
07.2024 - Current
- Planned and coordinated all techno-commercial activities for maintenance of instrument, bolting and tensioning tools, electrical panels, measuring instruments, testing equipment, lifting tools and tackles.
- Providing all necessary calibration certificate as per ISO 17025..2017 for all equipment's and instruments.
- Reviewed P&ID, piping layout drawings, isometrics and supports for compliance of fire hydrant line.
- Conducting daily project meeting and toolbox talk with workers, interlink dept.
- Procurement/ Logistic & Safety to expedited project completion on time and resolve problems during execution of project on day-to-day basis.
- Prepare purchase requisition for raw materials & bought outs & issue it to purchase department.
- Prepare, schedule, coordinate and monitor the assigned engineering projects.
- Prepare project document based on actual requirements.
Senior Engineer Projects/Production
RSA TURBOTECH PRIVATE LIMITED
Bangalore
06.2022 - 07.2024
- Planned and coordinated all techno-commercial activities for Structural and Vessel fabrication, piping LOU, DGS Skid, Blender Skid, Compressor packages.
- Reviewed P&ID, piping layout drawings, isometrics and supports for compliance with ASME B31.3, Sec IX, ASME Sec II Part A, C, ASME Sec VIII div.1 standards.
- Preparing production / Fabrication schedule against targeted date and ensuring the delivery of product on time by monitoring and tracking the performance against the construction plan and the construction phase of the project.
- Conducting daily project meeting and toolbox talk with workers, interlink dept.
- Like QA/QC, Procurement/ Logistic & Safety to expedited project completion on time and resolve problems during execution of project on day-to-day basis.
- Prepare purchase requisition for raw materials & bought outs & issue it to purchase department.
- Prepare, schedule, coordinate and monitor the assigned engineering projects.
- Evaluation and preparation of Fit-up reports, weld visual reports, (Maintaining quality inspection reports and records).
- In-process welding inspection and surveillance i.e., Surveillance during welding to verify compliance with WPS and monitoring welder performance to ensure the repair rate in control.
- Post-weld heat treatment i.e., verifying when required that post weld heat treatment has been conducted in accordance with specification requirements.
- Post-weld visual inspection: Visual inspection and dimensional check of completed weldment before offering for QC inspection.
- In case of Non-conformance, Conduct 'Root Cause Analysis & resolve the same by providing correction & corrective action.
- Offering stage wise inspection to QC as per the ITP and releasing for Pressure testing and inspecting of piping for Leakage and preparing ITR's and getting approval from the client.
- Performing FAT test for assembled LOU and DGS Skid.
- Prepare project document based on Actual fabrication -man power /Consumables used.
Production/Project Engineer
Sri Rama Fabrication
Mangalore
08.2018 - 06.2022
- Planning & coordination of all techno-commercial activities related to Structural, Vessel fabrication, piping and firefighting pipelines, structural erection(500ton) using mobile hydraulic crane.
- (ASME & API Standard related projects.) Preparation of BOM as per drawings & specs.
- Contacting sub vendors for technical clarification & best cost.
- Preparation of quotations & proposals for the respective project.
- Review project proposals & plans to develop project objectives.
- Reviewing of Purchase Orders.
- Prepare, schedule, coordinate and monitor the assigned engineering projects.
- Identify project phases & elements.
- Interact daily with the clients to interpret their needs and requirements and represent them in the field.
- Prepare purchase requisition for raw materials & bought outs & issue it to purchase department.
- Perform overall quality control of the work (budget, schedule, plans, personnel's performance) and report regularly on project status.
- Cooperate and communicate effectively with project manager and other project participants to provide assistance and technical support.
- Monitor compliance to applicable codes, practices, QA/QC policies, performance standards and specifications.
- Managed team of more than 50 employees across metal fabrication, assembly, erection, Firefighting pipe line, Tanks and SS pipe line as sole supervisor.
Education
MBA - SYSTEMS & OPERATIONS MANAGEMENT
Manipal University Online
India09.2024
BE - MECHANICAL
PA COLLEGE OF ENGINEERING
Mangalore01.2017
12th - PCMC
St Aloysius PU College
Mangalore01.2013
10th -
Shree Narayana Guru ENG Medium School
MangaloreSkills
- Communication
- Leadership Skills
- AutoCAD
- Microsoft Excel
- Microsoft Office
- SAP
- Project leadership
- Project Management
- Quality assurance
- Production tools mastery
- Production scheduling
- Health and safety regulations
- ISO standards compliance
- Project coordination
- 5S
- TQM
Projects
Implementation of TQM, 5S, and Kaizen, RSA TURBOTECH PVT LTD, 06/01/23, 06/01/24, Successfully led a comprehensive project focused on Total Quality Management (TQM), implementing 5S and Kaizen methodologies to enhance operational efficiency., Conducted in-depth analysis of current processes, identifying areas for improvement and developing actionable strategies., Collaborated with cross-functional teams to ensure effective implementation and adherence to quality standards., Achieved 20% percentage increase in Productivity 10% reduction in waste, demonstrating the impact of continuous improvement practices. QMS COORDINATOR, SAMRUDHI CONSULTANCY MANGALORE, 01/01/18, 06/01/18, Experience in auditing and documentation of Manufacturing, Construction and service-based Industries in various places across South India. Coordination with concerned departments for Internal Audits. Closure / Disposal of Non-Conformities during Internal Audit. Managed the onsite working relationship with external auditors to include planning and reliance activities. Reviewing Observation, Non-Conformities raised by Certifying body and Suggesting Corrective / Preventive Action on Non-Conformities.
Languages
- English, C1, Advanced
- Tamil, B2, Upper Intermediate
- Hindi, C1, Advanced
- Kannada, C1, Advanced
Affirmation
I hereby declare that above stated information is true and best of my belief.
Timeline
Senior Production Engineer
Gassol Pvt ltd
01.2025 - Current
Senior Engineer Projects
RK ENGINEERING SOLUTION AND TRADING
07.2024 - Current
Senior Engineer Projects/Production
RSA TURBOTECH PRIVATE LIMITED
06.2022 - 07.2024
Production/Project Engineer
Sri Rama Fabrication
08.2018 - 06.2022
MBA - SYSTEMS & OPERATIONS MANAGEMENT
Manipal University Online
BE - MECHANICAL
PA COLLEGE OF ENGINEERING
12th - PCMC
St Aloysius PU College
10th -
Shree Narayana Guru ENG Medium School
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