PRATIK KADAM

• Manage manufacturing equipment and processes to ensure efficiency, cost-effectiveness, and high-quality outcomes
• Created reports on performance metrics such as inventory levels, production output, customer service ratings
• Assess and recommend improvements for current manufacturing equipment and processes, reducing yield losses and enhancing production efficiency
• Utilize SAP Production Planning (PP) module to optimize resource utilization and streamline production processes
• Analyze data for Global Efficiency (G.E) and Production Planning daily, identifying areas for improvement and implementing process enhancements
• Monitor Overall Equipment Effectiveness (OEE) to identify optimization opportunities and develop Standard Operating Procedures (SOPs) for production operations
• Implement waste management strategies and foster a Zero Loss mindset to achieve 100% Employee Engagement and high performance culture
• Conduct risk assessments and job safety analysis, implementing safety protocols including Lockout/Tagout (LOTO) systems and Personal Protective Equipment (PPE) compliance
• Assist in equipment repair, conduct tests and measurements to control variables, and collaborate with process engineers on capital expenditure projects for quality and reliability enhancement
• Address basic issues and escalate complex problems, fulfilling assigned duties effectively
• Key Projects: Chocolate project Lunar, Mousse cream project.

Techno Lead- Promoted - April 2024

• Successfully and efficiently managed technical team of more than 20 people to have smoother manufacturing process.
• Devoured more time and worked dedicatedly to achieve the year end targets.
• Used collaborative work policies to build team spirit resulting in increasing productivity.
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• Coordinated with cross-functional teams to ensure smooth operations.
• Oversaw the maintenance of equipment used in the production process.

• Managed maintenance of utility equipment, including boilers, HVAC, transformers, and more
• Conducted regular inspections of buildings and grounds to identify any areas in need of repair or improvement
• Coordinated with government agencies for annual maintenance and regulatory compliance
• Tracked daily yield (steam, power, water) and implemented safety protocols
• Developed and executed preventive maintenance plans, addressing abnormalities promptly
• Oversaw compressed gas and respiratory systems, while managing spare parts inventory
• Planned and executed small-scale mechanical and electrical projects
• Ensured compliance with government regulations and facilitated licensing requirements
• Implemented projects for quality and productivity enhancements, offering troubleshooting support.

• Responsible for Maintenance of Utility Equipment's in plant which Includes DG, Boiler, HVAC, AHU, Cooling Tower, WTP, ETP, Transformers & Electrical Substation
• Responsible for overall safety of plant which includes creating awareness among team members about safety making them follow systems like work permit, LOTO, Creation and implementation of safety Kaizen
• Auditing Electrical safety of plant and working on the gaps
• Implement and Execute Daily, Weekly, Monthly and Yearly Preventive Maintenance Schedule of all utilities
• Responsible for Complete Electrical, mechanical and Instrumentation of the utility section to guide operators in troubleshooting
• Daily Energy Tracking (Steam, Power, Water) to ensure all the Energy KPI are within target
• Annual Planning and execution of Energy Saving Projects in Plant
• Daily Downtime tracking of Breakdowns and Root Cause Analysis of all the breakdowns using Six sigma tools like Pareto Chart, Why-Why Analysis
• Responsible for planning & execution of small size Mechanical & Electrical Transformation Projects
• Preparation of BOQ for installation of small projects and other utility equipment
• Co-Ordination with Project vendors for the BOQ preparation for procurement and completion of Projects
• Actively participation in rainwater harvesting project & utilization of the rainwater for Boiler & Cooling Towers
• Government Licensing work Completion as Per Factories Act
• Co-ordination with Government Agencies for completion of annual electrical and Boiler Maintenance of the Plant
• Responsible for critical Spare Management, Min/Max inventory required for day to day Maintenance
• Fundamental Accomplishments: Increase condensate recovery from 55% to 75% by collecting all location condensate & installing recovery pump (PPPU Pump)
• Reduced bagasse consumption up to 10% by balancing air & increasing condensate recovery
• Reduction in energy consumption up to 10% by increasing set points of chiller
• Rewards & Awards: Appreciation certificate received from CEO of HCCB for can line productivity improvement project, Appreciation certificate (PLANT KA ROCKSTAR) for installation of 40 bar air compressor unit in 16 hrs, Appreciation certificate received by plant lead (Mr Sunit Mukherji) for handling two quality policies i.e Calibration & Maintenance in 2020, Received admiration certificate from Quality team for best performance in QP audit, Appreciation certificate received from HSE India BU Lead (Mr Sagar Jain) for achieving monthly sustainability targets.