Pratikkumar Shah

At Newen Systems Pvt. Ltd., I contributed to the development of advanced automation and IIoT solutions. My responsibilities included designing and programming PLCs and HMIs based on defined process flow charts, as well as developing reusable standard function blocks to improve efficiency across projects. I configured IIoT gateways (MQTT, OPC) and serial-to-Ethernet converters, ensuring seamless integration between devices and systems.

My responsibilities included:

• Developing Standard Function Blocks: Created reusable and standardized function blocks for multiple applications, ensuring consistent performance and simplifying future project development.
• PLC & HMI Programming: Programmed PLCs and HMIs according to predefined flow charts and system logic to meet client-specific requirements.
• IIoT Integration: Configured IIoT gateways using MQTT and OPC protocols, and integrated serial-to-Ethernet converters to enable seamless connectivity between devices and systems.
• Technology Testing & Innovation: Researched, tested, and implemented cutting-edge technologies and software solutions to continuously improve system performance and reliability.
• Documentation & Compliance: Maintained and updated detailed technical documentation for all systems and processes following modifications or upgrades.
• Training & Knowledge Sharing: Conducted hands-on training sessions for internal teams and external clients to ensure effective utilization of delivered solutions.
• Collaboration & Feature Development: Worked closely with cross-functional teams to define requirements for new software features and system enhancements.
• Panel Testing & Commissioning: Performed comprehensive PLC panel testing, including Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT), along with installation and commissioning of automation systems.
• Team Support: Provided guidance and assistance to colleagues to foster a collaborative and positive work environment.

During my tenure at Nextech Innovations, I specialized in industrial automation projects, delivering robust and efficient control systems tailored to diverse manufacturing needs.

My key contributions included:

• PLC Programming: Developed and implemented PLC programs for multiple platforms, including Siemens, Delta, Schneider, and Mitsubishi, ensuring precise control and optimized performance.
• HMI & SCADA Design: Designed intuitive HMI interfaces (Delta, Siemens, Schneider, Mitsubishi, L\&T) and SCADA systems (TIA Portal-RT, DIA View) to enable seamless monitoring and control of automation processes.
• Automation Expertise: Gained hands-on experience with PLCs, HMIs, SCADA systems, VFDs, and other automation products, applying this knowledge to complex industrial solutions.
• Requirement Analysis & Custom Programming: Collaborated with customers to understand their automation requirements and developed custom programs to meet their specifications.
• Control Panel Wiring & I/O List Preparation: Prepared detailed I/O lists and executed control panel wiring to ensure accurate connectivity and system integration.
• Testing & Quality Assurance: Conducted comprehensive functional and non-functional testing to validate system reliability and adherence to performance standards.
• Application Knowledge: Applied expertise in automation for material handling systems, assembly line packaging, machining line processes, and SPM (Special Purpose Machines).
• System Commissioning & Migration Projects: Executed automation system testing, commissioning, and migration projects to upgrade legacy systems with minimal downtime.
• Communication Protocols: Implemented and managed various communication protocols, including RS-232, Modbus, and Profinet, to ensure efficient device connectivity and interoperability.
• Training & Support: Trained production staff on safe operation, maintenance, and troubleshooting of automated machinery, empowering teams to handle systems effectively.

At Goel Scientific Glass Works Ltd., I played a key role in the design, development, and maintenance of advanced industrial automation systems, combining expertise in electrical, mechanical, and software engineering.

My contributions included:

• PLC & HMI Programming: Developed PLC software for Siemens, Mitsubishi, RENU, Delta, and Wecon platforms, and provided troubleshooting support for both PLC and HMI programs to ensure seamless operations.
• Troubleshooting & Maintenance: Delivered quick and effective troubleshooting for PLC systems, resolving issues promptly to minimize downtime and maintain system reliability.
• Project Development & Lifecycle Management: Managed multiple phases of the project lifecycle, including implementation, debugging, troubleshooting, and program modifications to meet evolving requirements.
• Machine Design & Development: Designed and developed new machines tailored to customer requirements, integrating programmable controllers, PLCs, and HMIs for optimized performance.
• Mechanical & Electrical Design Expertise: Worked on end-to-end design and development projects for software applications, industrial equipment, and consumer products, with proficiency in CAD tools such as PTC Creo, SolidWorks, and AutoCAD, as well as prototyping and 3D printing tools.
• Electrical Design & Documentation: Created detailed electrical and hardware drawings, prepared Bills of Materials (BoM), and ensured compliance with project specifications through design verification.
• Drive Systems & VFD Programming: Programmed and troubleshot VFDs (Mitsubishi, L&T, Fuji, Delta) and worked extensively with AC/DC drives for motion and speed control in automation systems.
• Testing & Commissioning: Conducted Factory Acceptance Tests (FAT), Site Acceptance Tests (SAT), and handled erection and commissioning activities for new equipment installations to ensure smooth deployment and system validation.
• Panel & Electrical Systems: Worked with MCC panels, PLC wiring diagrams, and electrical schematics using AutoCAD and E-Plan for accurate implementation.
• SCADA & Control Systems: Basic experience in SCADA systems for process monitoring and control, integrated with PLC-based automation solutions.
• Innovation & Continuous Learning: Stayed updated with emerging technologies and consistently applied strong analytical and problem-solving skills to improve processes and deliver innovative solutions.

At Prima Equipments, I was actively involved in designing, developing, and implementing cutting-edge automation solutions with a strong focus on PLC programming, HMI development, and IoT integration.

My responsibilities and contributions included:

• PLC & HMI Development: Designed and developed new PLC programs and HMI interfaces for multiple projects, ensuring robust functionality and user-friendly operation.
• IoT Integration: Worked on interfacing IoT devices with automation systems to enable real-time data acquisition and smart control features.
• System Testing & Validation: Physically tested programs and control logic on live systems to validate performance and functionality before deployment.
• Cross-Functional Collaboration: Collaborated with design, production, and engineering teams to develop advanced automation systems tailored to project requirements.
• System Inspection: Conducted detailed inspections of integrated automation systems, verifying parameters, control specifications, and sequence of operations for compliance and reliability.
• Technical Support: Provided troubleshooting and technical assistance to production, service, and engineering teams to resolve automation-related issues efficiently.
• Analog & Data Handling: Developed analog scaling and calibration logic, and facilitated data transfer to SCADA systems via RS485 communication.
• Component Inspection & Documentation: Performed incoming inspections for PLCs, HMIs, ADCs, DACs, relay cards, and DAMs, and managed documentation through Tally software.
• Communication Protocols: Configured and programmed PLCs for communication using RS-232, Universal ASCII, Ethernet/IP, and Modbus, enabling seamless integration with HMIs and external devices.
• Gas Analyzer Calibration: Tested and calibrated gas analyzers to maintain accuracy and system integrity.
• Panel Design & Verification: Designed and validated control panel wiring layouts, ensuring proper implementation as per electrical standards.
• Troubleshooting & Upgrades: Diagnosed and resolved issues in legacy systems, improving performance and extending operational life.
• 3D Design Support: Assisted the team with 3D designing in Autodesk Fusion 360 for mechanical components and system layouts.
• Training & Knowledge Sharing: Learned diverse automation systems and interfaces and trained personnel on safe operation and maintenance of the equipment.

I completed a six-month internship at New Bhavna Machine Tools, gaining practical exposure to mechatronics and contributing to the design and development of advanced food-processing machinery.

My responsibilities included:

• Machine Design & Documentation: Designed new machines, prepared detailed technical drawings, and compiled comprehensive testing reports. Additionally, created precise work order drawings to guide manufacturing.
• Electrical Circuit Design: Prepared circuit diagrams and wiring layouts to support machine automation and control requirements.
• Inventory Management System: Developed and implemented an inventory management system to streamline material tracking and improve operational efficiency.
• Panel Design & Automation Integration: Designed and manufactured small control panels, and handled PLC, HMI, and VFD installation, programming, and testing to ensure proper system functionality.
• Wiring & Electrical Assistance: Provided hands-on assistance with wiring during panel assembly and machine integration.
• Testing & Validation: Performed functional testing of automation components to ensure compliance with project specifications.
• Reporting & Documentation: Maintained accurate records of all activities performed and prepared progress reports summarizing project outcomes for management review.