Dilip Y. Brahmande
Chinchwad
Summary
Dynamic Quality Manager with extensive experience at Four Star Industries Pvt. Ltd., adept in ISO 9001 and IATF 16949 compliance. Proven track record in supplier evaluation and 8D problem-solving, driving process improvements and operational excellence. Skilled in documentation control and audit coordination, fostering a culture of continuous improvement and quality assurance.
Overview
28
28
years of professional experience
1
1
Certification
Work History
MANAGER QA
Four Star Industries Pvt. Ltd.
10.2024 - Current
- Led overall QA activities with two engineers to ensure compliance and quality standards.
- Managed IATF 16949 documentation to maintain certification requirements.
- Conducted customer and supply audits to uphold industry regulations.
- Handled customer complaints and implemented 8D problem-solving methodologies.
- Performed CQI audits along with layout and DOC audits for process improvement.
- Executed process and product audits to assess operational efficiency.
- Oversaw calibration processes to guarantee measurement accuracy.
- Evaluated suppliers to maintain high-quality standards in manufacturing.
Quality Manager
Archer Industries
PUNE
12.2021 - 09.2024
- Oversaw overall quality assurance activities with a team of four engineers and two helpers.
- Managed ISO 9001:2015 documentation to maintain compliance and operational standards.
- Coordinated third-party inspections to ensure quality benchmarks were met.
- Addressed customer complaints through 8D problem-solving methodology.
- Conducted supplier evaluations to assess performance and compliance.
- Performed rework rejection analysis to identify improvement areas.
- Validated special processes such as heat treatment to guarantee product integrity.
ASST. QUALITY MANAGER
EMERSON AUTOMATION SOLUTIONS EMERSON PROCESS MANAGEMENT (INDIA) PVT. LTD
PUNE
10.2008 - 09.2021
- Conducted comprehensive inspections for receipt activities across various valve types including Butterfly, Triple Offset, and Check Valves.
- Executed supplier audits to ensure compliance with quality standards and manage Supplier Control.
- Maintained detailed documentation for ISO 9001 and API certifications, including calibration records for IMTE.
- Oversaw third-party inspections based on QAP, ensuring adherence to testing protocols and dimensional specifications.
- Planned new gauge development to support the introduction of innovative valve products.
- Analyzed rejection data to implement improvement initiatives through NCR and CAPA.
- Developed quality plans and validation records for special processes such as heat treatment and nitriding.
- Established preventive measures and corrective actions to eliminate recurring deficiencies.
SR.Q.A. ENGINEER
WELL SITE INTERNATIONAL SERVICES (I) PVT.LTD
PUNE
01.2007 - 10.2008
- Prepared comprehensive quality plans aligning with ISO 9001 standards.
- Maintained detailed heat qualification records for materials like 4130, 4140, and stainless steel.
- Compiled and managed MPI and DP reports per client specifications.
- Developed new products through rigorous process audits and validations.
- Prevented non-conforming product processing to meet stringent quality benchmarks.
- Led a team of quality inspectors ensuring high product integrity standards.
- Analyzed reject reports to derive actionable insights for improvement.
- Conducted thorough audits of subcontractors and suppliers to curate an approved vendor list.
Q.A. ENGINEER (VENDOR)
MAGNUM FORGE & M/C WORK P. LTD.
PUNE
04.2003 - 12.2006
- Conducted receipt and final inspection of materials for gate and ball valve assembly.
- Performed forging inspection and layout while maintaining hardness records.
- Executed raw material inspections and heat qualifications for SAE 4130, 4140, SS316, and EN8.
- Analyzed non-conformance reports from subcontractors on a quarterly basis.
- Compiled job packets in compliance with API 6A and 6D standards.
- Verified inspection reports and test certificates from subcontractors.
- Applied knowledge of non-destructive testing methods including magnetic particle inspection, fluorescent penetrant inspection, ultrasonic inspection, and visual inspection.
V.Q.A. ENGINEER
AUTOCOMP CORPORATION (PANSE GROUP)
PUNE
05.2002 - 03.2003
- Executed receiving inspections and maintained raw material quality records for optimal compliance.
- Conducted subcontractor rejection analyses and audits to ensure quality standards.
- Planned and completed layout inspections in accordance with established guidelines.
- Performed dock audits to verify incoming component integrity.
- Documented processes in alignment with Q.S. 9000 standards.
- Applied knowledge of 5S and FIFO systems to enhance operational efficiency.
- Coordinated and completed PPAP submissions for new product introductions.
- Conducted MSA analyses to validate measurement systems.
Junior Engineer. (Q.C.)
Rishi Laser Cutting Ltd.
01.2000 - 04.2002
- Conducted in-process inspections to ensure adherence to quality standards.
- Performed receiving inspections and testing of materials from external agencies.
- Executed final inspections to verify product compliance with specifications.
- Developed process plans and quality plans to streamline production workflows.
- Prepared Production Part Approval Process (PPAP) documentation for client review.
- Provided training on 5S system to operators, enhancing workplace organization.
- Analyzed customer complaints to implement effective POKAYOKE solutions.
- Monitored daily process rejection rates and conducted calibration of MMD as per plan.
Q. A. Engr.
Tondon Auto Udyog Pvt, Ltd.
PUNE
07.1998 - 12.2000
- Conducted in-process inspections to ensure compliance with quality standards.
- Executed receiving inspections to assess incoming materials for defects.
- Performed final inspections to verify product readiness prior to delivery.
- Developed process and quality plans to enhance operational efficiency.
- Prepared control charts to monitor production variability and performance.
- Maintained records of Statistical Quality Control (SQC) for continuous improvement.
Tr. Engineer.
Kinetic Engg. Ltd.
PUNE
07.1997 - 06.1998
- Conducted in-process inspections of engine components, including main shaft and counter shaft.
- Performed final inspections on gears and speed gears to ensure quality standards.
- Executed engine testing prior to dispatch for vehicle assembly, ensuring operational readiness.
Education
D.M.E -
Govt. Polytechnic Amravati
Skills
- Quality management-ISO9000/IATF16949/API 6A,6D,609
- Process audits
- Supplier evaluation
- Calibration processes
- 8D problem solving
- Documentation control
- Root cause analysis
- Audit coordination
- 5S methodology
- Kaizen principles
- ISO standards
- API specifications
- ASTM compliance
- FMEA analysis
- Control planning
- PPAP documentation
- Internal auditing
- External auditing
- ERP systems
- NDT techniques
- Green channel management
- ISO compliance
Languages
- English
- Hindi
- Marathi
Personal Information
- Date of Birth: 04/13/74
- Marital Status: Married
Languages
Marathi
First Language
English
Upper Intermediate (B2)
B2
Hindi
Advanced (C1)
C1
Certification
ISO 9000 internal auditor
U. T. SNT-TC-1A Level II (INSIGHT QUALITY SERVICES) to be renewed
M. P. SNT-TC-1A Level II (INSIGHT QUALITY SERVICES) to be renewed
ASME Section IX Awareness (Insight Quality Services)
Timeline
MANAGER QA
Four Star Industries Pvt. Ltd.
10.2024 - Current
Quality Manager
Archer Industries
12.2021 - 09.2024
ASST. QUALITY MANAGER
EMERSON AUTOMATION SOLUTIONS EMERSON PROCESS MANAGEMENT (INDIA) PVT. LTD
10.2008 - 09.2021
SR.Q.A. ENGINEER
WELL SITE INTERNATIONAL SERVICES (I) PVT.LTD
01.2007 - 10.2008
Q.A. ENGINEER (VENDOR)
MAGNUM FORGE & M/C WORK P. LTD.
04.2003 - 12.2006
V.Q.A. ENGINEER
AUTOCOMP CORPORATION (PANSE GROUP)
05.2002 - 03.2003
Junior Engineer. (Q.C.)
Rishi Laser Cutting Ltd.
01.2000 - 04.2002
Q. A. Engr.
Tondon Auto Udyog Pvt, Ltd.
07.1998 - 12.2000
Tr. Engineer.
Kinetic Engg. Ltd.
07.1997 - 06.1998
D.M.E -
Govt. Polytechnic Amravati
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