Prem Kaushik Thaker
Mithapur
Summary
Dynamic Assistant Manager at Tata Chemicals, Ltd. With expertise in SAP PM and a proven track record in root cause analysis and process improvement. Adept at budget management and fostering teamwork, I successfully implemented continuous improvement projects, enhancing machine availability and achieving significant cost savings. Multilingual communicator with strong problem-solving skills. A collaborative team player, skilled in problem-solving and analytical thinking, dedicated to continuous improvement and operational excellence.
Overview
4
4
years of professional experience
Work History
Assistant Manager
Tata Chemicals Ltd.
Mambattu
08.2022 - Current
- SME - SAP PM, PP, MM modules - worked in both ECC 6.0 and S/4 HANA.
- Preventive and breakdown maintenance of process rotary and static equipment.
- Identified and eliminated root causes of breakdowns using RCA and CAPA methods.
- Identification and implementation of continuous improvement projects for the reduction of breakdowns.
- Maintaining the overall machine availability rate as per the production plan.
- Maintenance of boilers and other utilities (screw compressors, chillers, cooling towers, WTP).
- Maintenance of process equipment, such as fermenters, pressure vessels, spray dryers, vacuum pumps, screw pumps, lobe pumps, AODD pumps, centrifugal pumps, hydraulic presses, agitators, etc.
- Managing and maintaining R&M costs according to the ABP, and identifying projects to reduce costs.
- Implementation of budgeted CAPEX projects as per ABP.
- Planning and projecting R&M costs for the next financial year.
- Engineering drawing preparations for in-house modifications and improvement projects.
- Implementation of best maintenance practices, improving 5S in the production area.
- Compliance with quality requirements and ensuring zero gaps during internal and external audits.
- Preparation of Operation and Maintenance SOPs.
- Compliance with site safety requirements.
- HIRA, JSA, PSSR, and PSRM preparation for activities and new implementations.
- Planned and led team meetings to review business results and communicate new and ongoing priorities.
- Assisted in the development of operational strategies to ensure efficient and productive operations.
- Proposed or approved modifications to project plans.
G.E.T. Mechanical
Tata Chemicals Ltd.
Mambattu
08.2021 - 08.2022
- Worked successfully with diverse group of coworkers to accomplish goals and address issues related to our products and services.
- Managed inventory and supplies to ensure materials were available when needed.
- Achieved cost-savings by developing functional solutions to problems.
- Collaborated closely with team members to achieve project objectives and meet deadlines.
- Utilized advanced technical skills and expertise to troubleshoot complex problems and implement solutions.
- Utilized various software and tools to streamline processes and optimize performance.
- Worked with cross-functional teams to achieve goals.
Education
Bachelor's - Mechanical Engg.
G.H. PATEL College of Engineering and Technology
Gujarat01.2020
Diploma - Mechanical Engg.
ATMIYA Institute of Technology and Science
Gujarat01.2017
10th Std. -
TATA Chem DAV public school
Mithapur01.2014
Skills
- Problem-solving
- Communication skills
- Troubleshooting
- Multilingual
- Quick decision-making
- Team player
- MS Office
- Power BI
- SAP PM
- Process maintenance
- Root cause analysis
- Budget management
- Inventory management
- Technical troubleshooting
- Analytical thinking
- Problem resolution
- Process improvement
- Decision-making
- Problem-solving aptitude
Languages
- English
- Hindi
- Gujarati
- Tamil
- Telugu
Personal Information
- Date of Birth: 08/25/98
- Gender: Male
- Nationality: Indian
- Marital Status: Unmarried
Major Projects Done
- PM module lead in SAP S4 Hanna implementation across business.
- IOT based condition monitoring for Asset health management.
- Introduction of chemical free water treatment for cooling tower.
- SAP Preventive maintenance module implementation.
- Process Plant CIP systems automation.
- Product (Invert Syrup) Capacity expansion.
- Savings projects like- Water recovery, Steam Condensate recovery, Acid dilution.
- Safety Projects- Fire extinguisher system for Spray dryer.
- HSRO- Ozone treatment water plant implementation.
- Ultra filtration systems implementation for Product purification.
Affiliations
- Tennis Player at state level
Languages
Gujarati
First Language
English
Advanced (C1)
C1
Hindi
Advanced (C1)
C1
Tamil
Beginner (A1)
A1
Telugu
Elementary (A2)
A2
Timeline
Assistant Manager
Tata Chemicals Ltd.
08.2022 - Current
G.E.T. Mechanical
Tata Chemicals Ltd.
08.2021 - 08.2022
Bachelor's - Mechanical Engg.
G.H. PATEL College of Engineering and Technology
Diploma - Mechanical Engg.
ATMIYA Institute of Technology and Science
10th Std. -
TATA Chem DAV public school
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