PREM KUMAR G
KRISHNAGIRI
Summary
Proven Quality Control Engineer with expertise in implementing robust quality assurance methodologies at LS Automotive India and Bakya Engineering Industries. Excelled in enhancing product quality through data analysis, corrective actions, and cross-functional collaboration. Skilled in QMS, SAP, and leadership, significantly improving process efficiency and customer satisfaction.
Overview
7
7
years of professional experience
Work History
QUALITY CONTROL ENGINEER
LS AUTOMOTIVE INDIA PRIVATE LIMITED
CHENNAI
02.2023 - Current
- Company Overview: LS Automotive is a global electrical apparatus partner with world-class complete car companies
- We established 2006 in India, and started operation in 2008 and Our Manufacturing Products are Multifunction Switches ,Power Window Switches ,Instrumental Pannel
- ROLES AND RESPONSIBLITIES
- Develop and implement quality control methodologies to ensure compliance with quality assurance standards, guidelines, and procedures in manufacturing processes
- Manpower Management and Efficiency Monitoring of Inspectors and Stock Control in Out Going Inspection Area
- Performed Bottleneck analysis and Improved station Capacity
- Promote shop floor 5s &KAIZEN Activity and Mainly Focus on Quality Controlling Activities
- Analyze manufacturing data to identify trends, root causes of process defects, and implement corrective actions to improve product quality
- Collaborate with cross-functional teams, including R&D and production, to integrate quality control tools into new product development and existing processes
- Develop and maintain documentation for process control procedures, quality specifications, and inspection checklists to ensure adherence to quality standards
- Investigate customer complaints related to product quality, determine root causes, and implement corrective actions to prevent recurrence
- Reviewing design specifications and providing feedback on how to improve designs based on industry standards
- Coordinating with suppliers to ensure that materials meet the quality standards specified by the company
- First Middle Last part approving with detail inspection and maintaining Records Daily Basis
- Analyzing Outgoing Area Defect parts and Making reports and Highlighting in QRQC Meeting and make concern team to submit action plans
- Daily rejection finding in Both inline and Outgoing inspection has been analyst and make individual tracking sheet follow up closing and Opening Status
- Customer Complaint 8D Requirement Closing Activities Done in QMS Portal
- Daily Rejection Entry in QMS Portal in daily Basis
- Fast Response Meeting Conducted for All Customer Complaints and given Awareness Regarding Complaints with Q Alert display with ICA mark forwarding activities
- Customer Audit Point closing activities and Improvement action performed in Out Going Inspection area
- Analyzing Defect Part and Making Study report and provide improvement action permanently
- FMEA audit Carried out in Critical Line to avoid Major Complaints and Field Complaints
- Developing Quality Plan For SMT Process ,Inventories ,Other EMS Activities
- Responsible for Report Working Activities -Production Report ,Output Reports, Monthly KPI Status ,Rejection Trend ,Manpower Efficiency ,Day Shortage Covering Track ,Making Inspection Reports in QMS Portal
QUALITY CONTROL ENGINEER
BAKYA ENGINEERING INDUSTRIES
HOSUR
07.2017 - 12.2022
- Company Overview: Bakya Engineering Industries is well known for press and fabricated components for automotive industries
- Making in-process and final inspection report Ensure the product quality
- Adjust the process setup based on product output
- Monitoring the process rejection and Improvement Processing and evaluating the cause of the problem and determining if the product is defective to customer specifications
- Evaluating the cause of occurrence and recommending and initiating corrective action
- Reviewing and approving quality control inspection criteria developed by inspectors
- Recommended and implemented corrective action and monitored to ensure consistent product quality and defect free product
- Ensured the quality control for the incoming materials and components and developed the supplier qualification process to enable the reaching of high-quality standard
- Facing quality issue in customer end and submitting corrective action Preparing and maintaining ISO documents
- Poke - yoke implementation process and verification audit
- PPAP document preparation Child part layout inspection Organizing and handling customer audit
Education
Bachelor's - B.E Mechanical Engineering
Saveetha Engineering College
Chennai05.2017
High school or equivalent - 12th STD -Math's Biology Group
Sri Vijay Vidyalaya Matric Higher Secondary School
Dharmapuri04.2012
High school or equivalent - 10th STD -Math's Biology Group
NALANDA MATRIC HIGHER SECONDARY SCHOOL
Krishnagiri06.2010
Skills
- Process knowledge on basic computer education: MS Excel, MS PowerPoint, and graphical chart report presentation
- QMS Software Usage ,SAP Knowledge and POP Knowledge
- SMT ,THT,Manual Assembly process knowledge
- CATIA V5 (Basics)
- Good decision-making skills and leadership control
- Lean Manufacturing ,Kaizen ,7qc tools ,
8D Report Preparation and Closing in QMS and Report Making
Hobbies
- Exploring space and earth
- Reading Books
- Travelling
- Innovative Learning toward Automation
Affiliations
- NAME : G PREMKUMAR
- Date Of Birth : 03/06/1994
- FATHER NAME : V GANDHI
- MOTHER NAME ; R VASANTHA
- Marrital Status : Married
- Permanent Address
2/39 Mittahalli (Post ) ,Pudhur Village
Kaveripattinam (VIA),Krishnagiri (Dist)
PIN CODE : 635112
Accomplishments
- I Hereby declare that all the Details furnished in this Resume are true to the Best of My Knowledge and Belief
Yours Truly
Timeline
QUALITY CONTROL ENGINEER
LS AUTOMOTIVE INDIA PRIVATE LIMITED
02.2023 - Current
QUALITY CONTROL ENGINEER
BAKYA ENGINEERING INDUSTRIES
07.2017 - 12.2022
Bachelor's - B.E Mechanical Engineering
Saveetha Engineering College
High school or equivalent - 12th STD -Math's Biology Group
Sri Vijay Vidyalaya Matric Higher Secondary School
High school or equivalent - 10th STD -Math's Biology Group
NALANDA MATRIC HIGHER SECONDARY SCHOOL
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