Summary
Overview
Work History
Education
Skills
Language Skills
Salary
Vehicle Availability
Tfm
Abn
Hobbies and Interests
Ea Id
Personal Information
Timeline
Generic

Premkumar Nayak

Ballarat

Summary

Dynamic Product Development Engineer with a proven track record at John Valves Pty Ltd, excelling in new product development and design optimization. Proficient in SolidWorks and project management, I drive innovative solutions while fostering team collaboration. Recognized for enhancing product reliability and achieving significant cost reductions through effective problem-solving and strategic planning. Achievements include managing product development. Organized and forward-thinking engineer with a hardworking mentality and methodical approach. Skilled product development engineer adept at developing new products. Well-versed in schedule management and prototyping. Desiring a challenging role with room for advancement.

Overview

15
15
years of professional experience

Work History

Product Development Engineer

John Valves Pty Ltd
Ballarat
07.2024 - Current
  • Company Overview: Spearheading the research and development of new industrial valve products to align with market requirements. https://www.linkedin.com/in/premkumar-nayak-03a54924
  • Spearheading the research and development of new industrial valve products to align with market requirements.
  • Created and maintained engineering CAD models, drawings and Bill of Materials using SolidWorks / AutoCAD / Enterprise Resource Planning.
  • Produce accurate 2D drawings and 3D models, which include details, assemblies, layout drawings and stack-ups, from verbal or written instructions, using 3D modelling.
  • Collaborating with sales teams to prepare accurate quotes for new and existing valves, spare parts, and custom items, including cost breakdowns for production, freight, and additional factors.
  • Perform the engineering activities for new product introduction, quality improvement projects, cost reduction projects and manufacturing issue resolutions.
  • Preparing purchase orders for confirmed quotes and coordinating with suppliers to ensure timely procurement of materials.
  • Perform verification analysis by empirically testing products in hydraulic seat leakage, shock and vibration. Schedule execute, interpret results, and verify mechanical compliance to standards.
  • Monitoring production schedules to ensure on-time delivery, maintaining close coordination with manufacturing teams.
  • Confirming product compliance with quality assurance protocols and ensuring adherence to Australian and international standards.
  • Supporting repair and overhaul projects, including inspection reports, design modifications, and final process documentation like SOPs and manufacturing drawing to support production goals.
  • Supported shop-floor with real-time technical resolutions, process improvements, and documentation.
  • Continuously improving product designs and identifying enhancements for current product lines & to ensure the design requirements are met as per the customer requirement.
  • Encourage a positive work environment to foster outstanding performance. Possess and share a vision of success and work with individuals to help them reach their full potential. Celebrate and reward significant achievement in others.
  • Responsible for the planning and schedule for projects which are of significant and strategic importance to the corporation.
  • Considers and seeks out the impact of his actions within the team. Actively seeks collaboration with internal and external team members.
  • Spearheading the research and development of new industrial valve products to align with market requirements. https://www.linkedin.com/in/premkumar-nayak-03a54924

Design Team Leader

PanGulf Valve Manufacturing Co. Ltd.
Dammam
12.2018 - 01.2024
  • Completed the mechanical 3D CAD design of a Gate Valve, Globe Valve, Swing Check Valve, Ball Valve, Butterfly Valve for API, PED, AWWA, BS standards using SolidWorks and AutoCAD.
  • Utilizing 3D CAD software (SolidWorks) to conceptualize new designs and prepare detailed engineering drawings.
  • Produce accurate 2D drawings and 3D models, which include details, assemblies, layout drawings and stack-ups, from verbal or written instructions, using 3D modelling.
  • Perform the engineering activities for new product introduction, quality improvement projects, cost reduction projects and manufacturing issue resolutions.
  • Responsible for contributing mechanical elements of project scheduling.
  • Perform verification analysis by empirically testing products in hydraulic seat leakage, shock and vibration. Schedule execute, interpret results, and verify mechanical compliance to standards.
  • Encourage a positive work environment to foster outstanding performance. Possess and share a vision of success and work with individuals to help them reach their full potential. Celebrate and reward significant achievement in others.
  • Develops, manages, and distributes Key Process Indicators (KPI’s) for projects, programs and provide scorecards for upper management.
  • Provides 'concept to production' design in a simultaneous engineering environment. Must be able to demonstrate a high degree of creativity and understanding of manufacturing processes and tolerances Teamwork.
  • Use various kind of standard such as ASME, ASTM, AWWA, BS EN, DIN, API, ARAMCO-SAMSS etc.
  • Checking of 2D component drawing, GD & T 3D modelling, ERP bill of material prepared by design engineer.
  • Do CFD and FEA by using SolidWorks / ANSYS 16.0.
  • Attend as an auditee in external and internal audit and conduct audit for QC and QA ad an Auditor.

Assistant Manager Design

Emrise Engineering Pvt Ltd.
Gujrat
06.2017 - 11.2018
  • Prime responsible for Design & Develop product range like gate valve, globe valve, check valve, ball valve, dual plate check valve & butterfly valve as per organization requirement.
  • Managing designs and building models and prototypes of proposed products for feasibility, usability, and marketability analyses.
  • Identifies and Designs equipment and processes required for production and distribution.
  • Provide technical support related to valve specification, parts manufacturing, procurement and Design & provide valve vendor documentation review and acceptance.
  • Attend contract review meeting, review the order from Design prospect and then provide required drawing and bill of material date.
  • Monitors, audits, and distributes, all documentation associated with quality control and engineering records, plans, procedures, and policies.
  • Providing guidance and direction to subordinates, including setting performance standards and monitoring performance.
  • Developing specific goals and plans to prioritize, organize, and accomplish desired outcomes including high levels of customer satisfaction.
  • Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
  • Establishing long-range objectives and specifying the strategies and actions to achieve them.
  • Responsible for preparing & monitor status of design & development plan, Design review activity, Design changes, Design & Development documents.
  • Do finite element analysis and optimize product by cost and performance.

Senior Design Engineer

Oswal Industry Ltd.
Gujrat
06.2013 - 05.2017
  • Preparation and checking of the following documents.
  • New product Development of design. (RANGE EXTENSION) using different kind of standard like ASME, ASTM, IBR, BS, API, DIN, and customer Datasheets & specification.
  • Prepare general assembly & master assembly drawing of Gate, Globe, check, & Ball Valve.
  • Prepare detail component drawing with appropriate GD & T.
  • Prepare bill of material and input in ERP as per target time.
  • Responsible for proper documentation procedure within the dept.
  • Checking and distribution of controlled documents to another department.
  • Maintenance of design change note and change request register.
  • Prepare installation, operation & maintenance manual for all kind of product.
  • Analysis of the product stress and strength through SolidWorks (FEA).
  • Resolve technical query from shop floor issues related to Engineering/Drawings.

Junior Design Engineer

Bomafa Special Valve Solution Ltd.
Gujrat
08.2012 - 06.2013
  • Assisting senior design in creating design & development documentation by applying with Engineering Principles & performing draughting to produce related documents.
  • Draughting 2D drawing & 3D modelling in Solid work for the product of PRDS, SCV, HP/IP/LP BYPASS, SPRAY WATER VALVE, CONTROL VALVE, DESUPERHEATER.
  • Prepare as build drawing for customer requirement.
  • Provide geometric dimension & tolerance in drawing based on application and service condition.
  • Distributing controlled drawing and bill of material with relevant department and collect obsolete copy.
  • Update drawing and document list with updated revision.
  • Support production and quality team for engineering and drawing related query.
  • Involving in prototype & regular production in line with design plan & given time scales.

GET (Graduate Engineer Training)

MMTC-PAMP India Pvt Ltd.
Haryana
11.2010 - 02.2012
  • Ensure you achieve daily work plan and submit to the department head at the end of duty time.
  • Maximum productivity of machinery to minimize process time and finish product rejection.
  • Investigating production problems is solved in limited period.
  • Increase speed and efficiency of process without quality compromise.
  • CNC, VMC and press machine programming based on process required.
  • Provide engineering support for maintenance activity to ensure maximum production.
  • Melting gold, silver, and its alloy in continues casting machine and made casting ingot.
  • Rolling operation gold, silver and quaternary strip in rough rolling, finish rolling, and 4 high rolling mills, (CNC).

Education

Bachelor of Technology - Mechanical Engineering

GANPAT University
Gujrat, India
06.2010

Skills

  • Solid-Work
  • AutoCAD
  • ANSYS
  • CATIA
  • Creo
  • Lean Technique
  • Work instruction
  • Ergonomic Study
  • Production Cost Analysis
  • Research and Development
  • Root Cause Analysis
  • Standard Operating Procedures
  • Problem-solving abilities
  • Design Concepts Development
  • Design Modification
  • FEA
  • CFD
  • New Product Development
  • Manufacturing drawings
  • GD & T
  • Stock Tool utilization
  • Design leadership
  • Team handling
  • API
  • ISO Audit
  • ASME
  • ASTM
  • BS Standards
  • Prototype testing
  • 3D modelling
  • 2D detail drawings
  • Project Management
  • Microsoft Dynamic ERP
  • MS office Suits
  • QA/QC
  • Auditor
  • Project management
  • Quality assurance
  • Bill of materials
  • 3D CAD design
  • SolidWorks modeling
  • New product development
  • Cost estimation
  • Supply chain coordination
  • Problem solving
  • Technical documentation
  • Time management
  • Team leadership
  • Root-cause analysis
  • Product testing
  • Finite element analysis
  • Material selection
  • Engineering documentation
  • Design optimization
  • Project coordination
  • CAD modeling
  • Technical solution development
  • Materials selection
  • Prototype development
  • Design of experiments
  • New product support
  • Product improvements
  • Product sales support
  • Quality assurance practices
  • Supply chain optimization
  • Fluid dynamics
  • Instruction writing
  • Documentation preparation
  • Product development expertise
  • Product reliability testing
  • Failure modes and effects analysis
  • Proposal coordination
  • Manufacturing processes
  • Engineering change orders
  • CAD software proficiency
  • Manufacturing requirements
  • Computer-aided engineering

Language Skills

  • English
  • Hindi
  • Gujarati (Mother tongue)

Salary

as per Company Policy

Vehicle Availability

Yes

Tfm

Yes

Abn

Yes

Hobbies and Interests

  • Traveling
  • Cooking

Ea Id

8178241

Personal Information

  • Available: 1 week notice Period
  • Number of Children: 2
  • Blood Group: O +ve
  • Title: Mechanical Designer Engineer (Industrial Valve & Heavy Equipment)
  • Date of Birth: 01/27/89
  • Gender: Male
  • Nationality: Indian
  • Driving License: Available
  • Marital Status: Married
  • Visa Status: Sub class – 189 Full Work Rights

Timeline

Product Development Engineer

John Valves Pty Ltd
07.2024 - Current

Design Team Leader

PanGulf Valve Manufacturing Co. Ltd.
12.2018 - 01.2024

Assistant Manager Design

Emrise Engineering Pvt Ltd.
06.2017 - 11.2018

Senior Design Engineer

Oswal Industry Ltd.
06.2013 - 05.2017

Junior Design Engineer

Bomafa Special Valve Solution Ltd.
08.2012 - 06.2013

GET (Graduate Engineer Training)

MMTC-PAMP India Pvt Ltd.
11.2010 - 02.2012

Bachelor of Technology - Mechanical Engineering

GANPAT University

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Premkumar Nayak