Premkumar Nayak
Ballarat
Summary
Dynamic Product Development Engineer with a proven track record at John Valves Pty Ltd, excelling in new product development and design optimization. Proficient in SolidWorks and project management, I drive innovative solutions while fostering team collaboration. Recognized for enhancing product reliability and achieving significant cost reductions through effective problem-solving and strategic planning. Achievements include managing product development. Organized and forward-thinking engineer with a hardworking mentality and methodical approach. Skilled product development engineer adept at developing new products. Well-versed in schedule management and prototyping. Desiring a challenging role with room for advancement.
Overview
15
15
years of professional experience
Work History
Product Development Engineer
John Valves Pty Ltd
Ballarat
07.2024 - Current
- Company Overview: Spearheading the research and development of new industrial valve products to align with market requirements. https://www.linkedin.com/in/premkumar-nayak-03a54924
- Spearheading the research and development of new industrial valve products to align with market requirements.
- Created and maintained engineering CAD models, drawings and Bill of Materials using SolidWorks / AutoCAD / Enterprise Resource Planning.
- Produce accurate 2D drawings and 3D models, which include details, assemblies, layout drawings and stack-ups, from verbal or written instructions, using 3D modelling.
- Collaborating with sales teams to prepare accurate quotes for new and existing valves, spare parts, and custom items, including cost breakdowns for production, freight, and additional factors.
- Perform the engineering activities for new product introduction, quality improvement projects, cost reduction projects and manufacturing issue resolutions.
- Preparing purchase orders for confirmed quotes and coordinating with suppliers to ensure timely procurement of materials.
- Perform verification analysis by empirically testing products in hydraulic seat leakage, shock and vibration. Schedule execute, interpret results, and verify mechanical compliance to standards.
- Monitoring production schedules to ensure on-time delivery, maintaining close coordination with manufacturing teams.
- Confirming product compliance with quality assurance protocols and ensuring adherence to Australian and international standards.
- Supporting repair and overhaul projects, including inspection reports, design modifications, and final process documentation like SOPs and manufacturing drawing to support production goals.
- Supported shop-floor with real-time technical resolutions, process improvements, and documentation.
- Continuously improving product designs and identifying enhancements for current product lines & to ensure the design requirements are met as per the customer requirement.
- Encourage a positive work environment to foster outstanding performance. Possess and share a vision of success and work with individuals to help them reach their full potential. Celebrate and reward significant achievement in others.
- Responsible for the planning and schedule for projects which are of significant and strategic importance to the corporation.
- Considers and seeks out the impact of his actions within the team. Actively seeks collaboration with internal and external team members.
- Spearheading the research and development of new industrial valve products to align with market requirements. https://www.linkedin.com/in/premkumar-nayak-03a54924
Design Team Leader
PanGulf Valve Manufacturing Co. Ltd.
Dammam
12.2018 - 01.2024
- Completed the mechanical 3D CAD design of a Gate Valve, Globe Valve, Swing Check Valve, Ball Valve, Butterfly Valve for API, PED, AWWA, BS standards using SolidWorks and AutoCAD.
- Utilizing 3D CAD software (SolidWorks) to conceptualize new designs and prepare detailed engineering drawings.
- Produce accurate 2D drawings and 3D models, which include details, assemblies, layout drawings and stack-ups, from verbal or written instructions, using 3D modelling.
- Perform the engineering activities for new product introduction, quality improvement projects, cost reduction projects and manufacturing issue resolutions.
- Responsible for contributing mechanical elements of project scheduling.
- Perform verification analysis by empirically testing products in hydraulic seat leakage, shock and vibration. Schedule execute, interpret results, and verify mechanical compliance to standards.
- Encourage a positive work environment to foster outstanding performance. Possess and share a vision of success and work with individuals to help them reach their full potential. Celebrate and reward significant achievement in others.
- Develops, manages, and distributes Key Process Indicators (KPI’s) for projects, programs and provide scorecards for upper management.
- Provides 'concept to production' design in a simultaneous engineering environment. Must be able to demonstrate a high degree of creativity and understanding of manufacturing processes and tolerances Teamwork.
- Use various kind of standard such as ASME, ASTM, AWWA, BS EN, DIN, API, ARAMCO-SAMSS etc.
- Checking of 2D component drawing, GD & T 3D modelling, ERP bill of material prepared by design engineer.
- Do CFD and FEA by using SolidWorks / ANSYS 16.0.
- Attend as an auditee in external and internal audit and conduct audit for QC and QA ad an Auditor.
Assistant Manager Design
Emrise Engineering Pvt Ltd.
Gujrat
06.2017 - 11.2018
- Prime responsible for Design & Develop product range like gate valve, globe valve, check valve, ball valve, dual plate check valve & butterfly valve as per organization requirement.
- Managing designs and building models and prototypes of proposed products for feasibility, usability, and marketability analyses.
- Identifies and Designs equipment and processes required for production and distribution.
- Provide technical support related to valve specification, parts manufacturing, procurement and Design & provide valve vendor documentation review and acceptance.
- Attend contract review meeting, review the order from Design prospect and then provide required drawing and bill of material date.
- Monitors, audits, and distributes, all documentation associated with quality control and engineering records, plans, procedures, and policies.
- Providing guidance and direction to subordinates, including setting performance standards and monitoring performance.
- Developing specific goals and plans to prioritize, organize, and accomplish desired outcomes including high levels of customer satisfaction.
- Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
- Establishing long-range objectives and specifying the strategies and actions to achieve them.
- Responsible for preparing & monitor status of design & development plan, Design review activity, Design changes, Design & Development documents.
- Do finite element analysis and optimize product by cost and performance.
Senior Design Engineer
Oswal Industry Ltd.
Gujrat
06.2013 - 05.2017
- Preparation and checking of the following documents.
- New product Development of design. (RANGE EXTENSION) using different kind of standard like ASME, ASTM, IBR, BS, API, DIN, and customer Datasheets & specification.
- Prepare general assembly & master assembly drawing of Gate, Globe, check, & Ball Valve.
- Prepare detail component drawing with appropriate GD & T.
- Prepare bill of material and input in ERP as per target time.
- Responsible for proper documentation procedure within the dept.
- Checking and distribution of controlled documents to another department.
- Maintenance of design change note and change request register.
- Prepare installation, operation & maintenance manual for all kind of product.
- Analysis of the product stress and strength through SolidWorks (FEA).
- Resolve technical query from shop floor issues related to Engineering/Drawings.
Junior Design Engineer
Bomafa Special Valve Solution Ltd.
Gujrat
08.2012 - 06.2013
- Assisting senior design in creating design & development documentation by applying with Engineering Principles & performing draughting to produce related documents.
- Draughting 2D drawing & 3D modelling in Solid work for the product of PRDS, SCV, HP/IP/LP BYPASS, SPRAY WATER VALVE, CONTROL VALVE, DESUPERHEATER.
- Prepare as build drawing for customer requirement.
- Provide geometric dimension & tolerance in drawing based on application and service condition.
- Distributing controlled drawing and bill of material with relevant department and collect obsolete copy.
- Update drawing and document list with updated revision.
- Support production and quality team for engineering and drawing related query.
- Involving in prototype & regular production in line with design plan & given time scales.
GET (Graduate Engineer Training)
MMTC-PAMP India Pvt Ltd.
Haryana
11.2010 - 02.2012
- Ensure you achieve daily work plan and submit to the department head at the end of duty time.
- Maximum productivity of machinery to minimize process time and finish product rejection.
- Investigating production problems is solved in limited period.
- Increase speed and efficiency of process without quality compromise.
- CNC, VMC and press machine programming based on process required.
- Provide engineering support for maintenance activity to ensure maximum production.
- Melting gold, silver, and its alloy in continues casting machine and made casting ingot.
- Rolling operation gold, silver and quaternary strip in rough rolling, finish rolling, and 4 high rolling mills, (CNC).
Education
Bachelor of Technology - Mechanical Engineering
GANPAT University
Gujrat, India06.2010
Skills
- Solid-Work
- AutoCAD
- ANSYS
- CATIA
- Creo
- Lean Technique
- Work instruction
- Ergonomic Study
- Production Cost Analysis
- Research and Development
- Root Cause Analysis
- Standard Operating Procedures
- Problem-solving abilities
- Design Concepts Development
- Design Modification
- FEA
- CFD
- New Product Development
- Manufacturing drawings
- GD & T
- Stock Tool utilization
- Design leadership
- Team handling
- API
- ISO Audit
- ASME
- ASTM
- BS Standards
- Prototype testing
- 3D modelling
- 2D detail drawings
- Project Management
- Microsoft Dynamic ERP
- MS office Suits
- QA/QC
- Auditor
- Project management
- Quality assurance
- Bill of materials
- 3D CAD design
- SolidWorks modeling
- New product development
- Cost estimation
- Supply chain coordination
- Problem solving
- Technical documentation
- Time management
- Team leadership
- Root-cause analysis
- Product testing
- Finite element analysis
- Material selection
- Engineering documentation
- Design optimization
- Project coordination
- CAD modeling
- Technical solution development
- Materials selection
- Prototype development
- Design of experiments
- New product support
- Product improvements
- Product sales support
- Quality assurance practices
- Supply chain optimization
- Fluid dynamics
- Instruction writing
- Documentation preparation
- Product development expertise
- Product reliability testing
- Failure modes and effects analysis
- Proposal coordination
- Manufacturing processes
- Engineering change orders
- CAD software proficiency
- Manufacturing requirements
- Computer-aided engineering
Language Skills
- English
- Hindi
- Gujarati (Mother tongue)
Salary
as per Company Policy
Vehicle Availability
Yes
Tfm
Yes
Abn
Yes
Hobbies and Interests
- Traveling
- Cooking
Ea Id
8178241
Personal Information
- Available: 1 week notice Period
- Number of Children: 2
- Blood Group: O +ve
- Title: Mechanical Designer Engineer (Industrial Valve & Heavy Equipment)
- Date of Birth: 01/27/89
- Gender: Male
- Nationality: Indian
- Driving License: Available
- Marital Status: Married
- Visa Status: Sub class – 189 Full Work Rights
Timeline
Product Development Engineer
John Valves Pty Ltd
07.2024 - Current
Design Team Leader
PanGulf Valve Manufacturing Co. Ltd.
12.2018 - 01.2024
Assistant Manager Design
Emrise Engineering Pvt Ltd.
06.2017 - 11.2018
Senior Design Engineer
Oswal Industry Ltd.
06.2013 - 05.2017
Junior Design Engineer
Bomafa Special Valve Solution Ltd.
08.2012 - 06.2013
GET (Graduate Engineer Training)
MMTC-PAMP India Pvt Ltd.
11.2010 - 02.2012
Bachelor of Technology - Mechanical Engineering
GANPAT University