Summary
Overview
Work History
Education
Skills
Software
Certification
Key Achievements
Whitepapers
Timeline
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Premkumar P

Premkumar P

Senior Technical Specialist (Senior Technical Manager)
Bengaluru

Summary

Dynamic Senior Technical Specialist at HCLTech with a proven track record in cost engineering and digital transformation. Achieved $10M in annual savings while enhancing team capabilities through mentoring. Expert in data analysis and effective communication, driving project success and fostering strong client relationships.

Overview

25
25
years of professional experience
3
3
Certifications

Work History

Senior Technical Specialist

HCLTech
02.2006 - Current
  • Led cost engineering, should-costing, and digital transformation initiatives.
  • Developed feature-based cost models for machining, casting, forging, molding, and composites.
  • Built runtime calculators and real-time dashboards in Power BI to support decision-making.
  • Generated $10M in annual savings and $1M in value-added ideas for customers.
  • Led technical workshops, sharing expertise with colleagues to improve overall team capabilities.
  • Collaborated with cross-functional teams to deliver high-quality projects within tight deadlines.
  • Boosted customer satisfaction by addressing complex technical issues in a timely manner.
  • Mentored junior team members, providing guidance on best practices and industry standards.
  • Managed multiple projects simultaneously, ensuring each was completed on time and within budget.
  • Authored best practices documentation for use in new personnel onboarding processes.
  • Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
  • Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
  • Developed positive working relationships with stakeholders to effectively coordinate work activities.
  • Presented technical findings to stakeholders, ensuring clear understanding of project status and goals.

Diploma Engineer(Supervisor)

Titan Engineering & Automation Limited
02.2006 - 02.2011
  • Managed production cells and teams after promotion from Diploma Technician.
  • Served as Lean Cell Leader, achieving continuous improvement across 70+ parts.
  • Delivered urgent 10,000+ piston parts with U-shaped cell layout.
  • Conducted training for new joiners and collaborated with tooling suppliers.
  • Led Accident Prevention Team, raised 120+ ECCNs, and conducted FAI/Re-FAI inspections.
  • Maximized material usage through effective nesting of parts during programming stage.
  • Reviewed technical drawings to ensure correct interpretation of specifications for accurate machining processes.
  • Achieved consistent part quality by conducting first-article inspections before running full production batches.
  • Won 12 Moments of Fame Awards and implemented 20+ Kaizens & 15 SGAs.

CNC Setter Cum Operator

Shanthi Gears Limited
03.2003 - 02.2006
  • Set up and operated 24 CNC machines (Fanuc, Siemens, Sinumerik)
  • Led process planning for new products and designed complex fixtures.
  • Handled Titanium, Copper, OHNS, and EN steels.
  • Implemented SMED concepts, improving cycle time and efficiency.
  • Assisted in training new employees on CNC operations, ensuring consistent work quality across the team.
  • Ensured product quality with thorough inspections of finished parts using various measuring tools.
  • Enhanced production efficiency by setting up and operating CNC machines for precise manufacturing.
  • Reduced machine downtime, performing routine maintenance and troubleshooting on CNC equipment.

CNC Machine Operator

Globe Components Private Limited
12.2000 - 03.2003
  • Properly loaded and unloaded materials in and out of machines.
  • Learned and followed safety procedures to keep machines operated safely and prevent accidents.
  • Monitored machines during operation to make adjustments when necessary and produce quality parts.
  • Improved workplace safety, conducting regular inspections and promptly addressing any hazards or mechanical issues.
  • Kept accurate operating records by documenting machine usage, production numbers and any issues that arose.
  • Performed daily cleaning to keep machines in good working condition and prolong equipment lifespan.
  • Inspected finished parts by checking for defects to meet quality standards.

Education

Diploma - Mechanical Engineering

AVCC POLYTECHNIC
Mayiladuthurai
04.1999

Skills

Customer support,Team Mentoring,Process Automation, Technical leadership, Strategic planning, Project Management, Project Planning, Data Analysis,Cost estimates,Customer proposals,Best practice design,Cost Engineering, VA/VE,Lean Six Sigma,Continuous Improvement, Risk Management

Software

Power Automate

Power BI

Certification

VA/VE from SAVE International

Key Achievements


  • Achieved Over $10 Million in Annual Cost Savings by driving strategic should-costing initiatives across aerospace components and manufacturing processes.
  • Saved 200+ Man-Hours Monthly Through Automation by streamlining workflows using Power Automate and Power BI.
  • Earned 30+ Full Customer Satisfaction Ratings, including a prestigious 30-Year Service Appreciation Pin from a Canadian customer.
  • Secured $4 Million in Business through proposal development by successfully submitting 10+ high-value cost engineering proposals.
  • Delivered DFMA Training to 60+ Freshers, building strong foundations in design-for-manufacturing-and-assembly skills.
  • Trained 100+ Cost Modelers in Composite Cost Modeling, enhancing expertise in composite material costing techniques.
  • Developed Proprietary Machining Runtime Estimation Tools with 250+ machining formulas to support accurate runtime and cost estimation.

Whitepapers

Published whitepaper on Composite Cost Model Development

Timeline

Certified People Manager

03-2024

Six Sigma Black Belt Phase1

03-2023

VA/VE from SAVE International

08-2022

Senior Technical Specialist

HCLTech
02.2006 - Current

Diploma Engineer(Supervisor)

Titan Engineering & Automation Limited
02.2006 - 02.2011

CNC Setter Cum Operator

Shanthi Gears Limited
03.2003 - 02.2006

CNC Machine Operator

Globe Components Private Limited
12.2000 - 03.2003

Diploma - Mechanical Engineering

AVCC POLYTECHNIC

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