A result oriented professional with about 9 years 9yeasrs 10 months of experience in Production planning, manufacturing operations, maintenance planning,maintenance, cost reduction and team management. Currently associated with 3M India Limited as Shift Incharge-Manufacturing Past working experience with PepsiCo India Holdings Pvt Ltd as Production Executive ( Shift In charge )
Overview
1
1
Language
7
7
years of post-secondary education
10
10
years of professional experience
Work History
Shift Incharge
3M India Limited
Pune, Maharashtra
10.2016 - Current
Managing Shift Operations for IATD+ department in 3M
Special responsibility for Automotive Aftermarket Division
identifying and minimizing losses due to non value added process
Kaizen Leader for Department (delivered savings of about $150K/annum)
Identifying and Driving projects for cost reduction (OPEX and RM)
Detailed analysis of Customer complaints ,if any.
Supervise, evaluate, and provide performance feedback to technical associates
Multiskilling for associates to reduce OT hrs
Shift Incharge
PepsiCo India Holdings Pvt. Ltd
Aurangabad
12.2011 - 10.2016
Shift incharge for 5 production lines including 3 PET lines, 1 high speed GRB line, 1 cup line.
Special responsibility on HF PET line, for the operational performance improvements by maintenance planning (preventive, corrective & breakdown maintenance), breakdown reduction, control spare inventory levels and R&M cost control.
Site Expert Trainer for the Blow Molders.
Primarily responsible for delivering the production output as per the plan shared in shifts including line equipment maintenance activities, breakdown correction.
Monitoring the RM / PM yields, manpower to control the conversion cost.
Carrying out annual maintenance of HF PET production line encompassing machine audit, team meetings, spares ordering, budget phasing & maintenance shutdown planning.
Participating in R&M budget preparation & phasing.
Operator skill building by conducting on job & class room training.
Overtime reduction by skill building and multiskilling.
Plant team member for HACCP implementation and sustenance.
Plant team member for AIB standards implementation and sustenance.
Carried out complete maintenance of the all blow molders in plant.
Data generation, analysis and corrective actions for prevention of breakdowns.
Spare Management related to Machine Spares & maintain them at minimum inventory level.
Good knowledge of Hot fill technology Manufacturing excellence & TPM implementation –.
Leading PM pillar implementation in plant by rigorously implementing RCA for past & present breakdowns, carrying our WHY-WHY analysis, preparing machine maps & exhaustive preventive checklists.
Co-leading JH Pillar implementation in the HF PET circle by preparing of lubrication maps & implementing CLITA sheets and doing internal audits time to time.
Providing support to production team for various JH related activities.