Pruthvi J

Key Responsibilities and Achievements:

• Led the design, development, and implementation of new control systems, ensuring seamless integration with existing plant infrastructure.
• Optimized extraction, evaporation, and roasting processes , improving efficiency and significantly reducing energy consumption .
• Managed operations of spray dryers, drying systems , and boiler (15 TPH, 26 Kg multimedia) , ensuring smooth, safe running of all equipment.
• Oversaw preventive, corrective , and predictive maintenance for all automation systems , reducing breakdowns by analyzing trends and initiating corrective actions .
• Developed and tested new control systems, ensuring alignment with industry standards and company requirements .
• Coordinated and managed plant shutdown work schedules , minimizing downtime and optimizing maintenance activities.
• Executed World Class Manufacturing (WCM) strategies, driving continuous improvements in production processes and operational efficiency.
• Responsible for electrical and instrumentation engineering of critical systems, including VFDs , packing machines , and flow meters .
• Ensured timely availability of spare parts for boilers and critical machinery, overseeing effective spare management .
• Led innovation trials , documented findings , and ensured smooth operation during testing, driving continuous innovation.
• Directed quality control (QC) efforts across all production lines, ensuring compliance with both company and regulatory standards .
• Contributed to QIP , Kaizen , and CIP programs, streamlining operations and improving product quality.
• Managed DCS, PLC , and SCADA systems , ensuring continuous, efficient operation of production lines.
• Played a key role in the design and modification of control systems, ensuring that both new and existing systems met operational needs.
• Monitored and analyzed breakdown trends , identifying root causes and implementing corrective and preventive actions to minimize downtime.
• Responsible for executing planned maintenance activities , including regular checks, preventive maintenance , and troubleshooting of machinery.
• Delivered electrical and instrumentation support for auto-packing machines , flow meters , and VFDs , ensuring operational reliability.
• Oversaw boiler O&M operations , focusing on safety, efficiency , and ensuring compliance with environmental standards .
• Coordinated new project executions , ensuring proper planning and successful integration of automation systems into plant operations.
• Improved plant shutdown management , ensuring effective coordination , adherence to schedules , and minimizing downtime .

Key Responsibilities and Achievements:

• Electrical Maintenance Management: Responsible for the maintenance of key utilities and industrial machines, including packaging machines , process machines , WTP , ETP , STP , DG sets , chillers , and AHUs , ensuring all systems operated efficiently and safely.
• Seamless Operations: Managed the maintenance of utilities and bridge lines , ensuring smooth plant operations and minimal downtime to optimize overall productivity.
• Uptime Maintenance: Ensured plant uptime met agreed-upon norms, significantly contributing to operational efficiency and plant performance.
• KPI and KPM Achievement: Led efforts to achieve Maintenance KPIs and KPMs in critical areas such as Safety , Quality , Line Efficiency , OEE , and Cost , consistently meeting or exceeding targets.
• Boiler Operations and Maintenance: Directed 3.5 TPH 28 Kg Boiler O&M , focusing on efficiency , safety , and spare parts management to prevent disruptions in operations.
• Capex Project Execution: Oversaw Capex execution for plant upgrades, contributing to system improvements and expansion of plant capabilities through successful project planning and execution.
• Annual Budget Management: Prepared and managed the annual budget for maintenance and R&M (Repair & Maintenance) costs, ensuring financial targets were met and cost control measures were implemented effectively.
• Preventive and Predictive Maintenance: Implemented preventive and predictive maintenance strategies to identify and resolve potential issues before they led to unplanned downtime, extending the life of critical equipment.
• Material Management Collaboration: Worked closely with material management to ensure timely procurement and management of parts and materials essential for ongoing and upcoming projects.
• Project Management Support: Played an active role in the execution of several plant upgrades and initiatives, providing maintenance management expertise to ensure successful project completions.

Assistant Electrical Engineer – Operation & Maintenance
JSW Steel Ltd. | RMHS (Raw Material Handling System) Plant | [Year - Present]

• Installation, Commissioning, and Operation: Oversee the installation, commissioning, and operation of a variety of electrical equipment , ensuring optimal functionality and seamless operations across the plant.
• Electrical Maintenance Leadership: Lead electrical maintenance for critical machinery, including Wagon Tipplers , Stacker Cum Re-claimer Machines , EOT Cranes , and 10kVA UPS systems , boosting plant uptime and system reliability .
• Preventive Maintenance: Plan, implement, and execute preventive maintenance schedules to enhance equipment longevity and reduce downtime, ensuring minimal disruption to production.
• Troubleshooting and Issue Resolution: Proactively identify and address potential breakdowns in electrical and instrumentation systems , applying troubleshooting tools to restore operations quickly.
• Cost and Energy Savings: Spearhead the implementation of cost-saving and energy-saving measures , driving significant reductions in O&M expenditures .
• Cross-Functional Collaboration: Collaborate with cross-functional teams to implement continuous improvement activities , enhancing system performance and reliability.
• Critical Spare Parts Management: Maintain and update critical spare parts inventory, ensuring availability and compliance with audit requirements for plant operations.
• SAP and Maintenance Tracking: Update daily breakdown reports and track maintenance activities through SAP , ensuring effective material management and maintenance scheduling.
• Shift Supervision: Supervise plant operations as shift in charge , ensuring smooth execution of all activities while adhering to safety guidelines .
• Compliance with Standards: Ensure compliance with ISO and TS standards , maintaining relevant checklists and documentation for equipment maintenance and operations.
• Safety Systems Implementation: Implement Permit to Work (PTW) and Lock Out Tag Out (LOTO) systems to promote safety, reduce risks, and maintain a safe working environment across the plant.
• TPM Initiatives: Drive Total Productive Maintenance (TPM) initiatives, improving machine efficiency and enhancing workplace safety standards.
• Safety Environment Improvements: Enhance overall safety standards , significantly improving the work environment for all personnel.
• Team Leadership and Communication: Maintain effective relationships with team members and management, providing clear communication and leadership on operational issues.
• Reporting and Analysis: Provide comprehensive daily reports to superiors, detailing ongoing maintenance activities, breakdown analysis, and safety updates.
• Proficient in Technology: Demonstrated proficiency in Windows-based applications , internet usage, and SAP for efficient maintenance tracking and material management.