Pushpendra
Guru Gram
Summary
Results-driven Senior Engineer with over 10 years of experience in Tool Room Die maintenance and new product development for sheet metal parts. Skilled in developing jigs, fixtures, and tools, overseeing design reviews, and implementing cost-saving measures. Proficient in coordinating vendor activities, conducting trials, and troubleshooting to achieve 100% part accuracy. Strong background in manufacturing processes, including machining and welding operations.
Overview
11
11
years of professional experience
Work History
Sr. Eng.
Horizon Industrial Product Ltd.
05.2024 - Current
- Managed overall activities of Tool Room die maintenance and new product development for sheet metal parts, demonstrating excellent functional knowledge of development jigs, fixtures, cutting tools, and non-cutting tools.
- Developed new sheet metal parts and their processes, overseeing in-house trials and managing outsourcing efforts.
- Development of Sheet Metal stamping welded (From prototype to final Pilot/Buy.
- Responsible for Design review and DAP & Development, initial try-outs of Press Dies and C. Fixture.
- Planned and scheduled vendor activities for tool design, ensuring alignment with project deadlines.
- Verifying and approval Pannel checker and gauge concept and gauge validation report as per design data from customer.
- Performed inspections on BOP T0 and T1 samples during tool trials at supplier facilities.
- ECN implementation as per customer requirement.
- Trouble shooting during part development & achieve 100%-part accuracy on matching during part development & achieve 100%-part accuracy on matching.
- Conduct daily morning meeting with tool room personnel to communicate tasks, quality concerns.
- Scheduled preventive maintenance team down cleaning of die tooling.
- Verify dimension alignment and clearance of finished parts.
- Part Problem Solve Gap Issue Burr Thinning, Wrinkle, Hard Mark.
- Executed cost-saving initiatives through strategic tool merging, optimizing resource allocation.
- Preparing IGS, DXF, Para solid, DWG files for wire cut of perished tools (Punches, Inserts) in UG NX, AutoCAD, Solid Works.
- Knowledge of the Maintenance Matrix like MTTR, MTBF.
- Implementing Poka Yoke & Kaizens.
- Finding tooling solutions (Coating, Material Selection).
Engineer
Indo Auto Tech Limited
Rajasthan
12.2022 - 05.2024
- Oversaw all activities related to Tool Room die maintenance and machine section.
- Manufacturing and Development of Press Tool like Blanking Die, trimming die, draw die, cam punching die, cam trimming die, restrike die, progressive die, notching dies.
- Coordinated with outside vendors for job work to ensure timely project completion.
- Conducted tool trials and resolved rectification issues during production to maintain quality standards.
- Directed planning and management of all activities and manpower.
- Acquired knowledge of static and dynamic trials for new tools and addressed rectification problems during production.
- Implementation of 5-S, POKA YOKE, Kaizen in the shop floor.
- Process engineering and team management.
- Line Problem Analysis and Corrective Action against the problem.
- Executed predictive and preventive maintenance to minimize breakdowns.
- Planned and executed monthly departmental improvement activities to enhance operational efficiency.
- To achieve the MTTR and MTBF target set by management.
- To execute and assure adherence of IATF Documentation.
- Daily Line Audit for Continual Improvement (Kaizen) of the process.
- To prepare the monthly KRA and MIS Data.
- Annual & Monthly Tool Preventive Maintenance Plan Adherence.
- Maintaining Die Health Check Sheet.
- Excellent Functional Knowledge of Development Jigs Fixtures, Cutting Tools, and Non-Cutting Tools.
- Implemented cost-saving strategies, such as merging tools, to optimize resource utilization.
- Demonstrated proficiency in operating conventional manufacturing tools, contributing to efficient production processes.
Engineer
Neel Metal Products Ltd.
Gurugram
07.2015 - 12.2022
- Driving development and implementation of project plans, ensuring completion of projects and start-up of operations within specified time frame.
- Developing new products from resource planning validation of design, trials & testing and commencing production along with managing related documents & formalities.
- Conducting trials, identifying deviations & making relevant modifications to stabilize products; suggesting & implementing required changes in process and in technology to improve product quality and yield.
- Technically upgrading the processes, tools, dies, jigs & fixtures and implementing the process control standard.
- Planning day-to-day strategies, budgets, infrastructure designing, production schedules, along with resource allocation and machine loading for optimum output.
- Minimizing bottlenecks for high productivity with maximization of men, material & machine.
- Assessed existing production systems, identified gaps, and implemented corrective measures, documenting outcomes for future reference.
Education
Diploma - MECH ENGG.
INTELLECTUAL INSTITUTE OF MANAGEMENT & TECHNOLOGY
Delhi01-2016
10th -
State Board
UP01-2010
Skills
- New Product Development
- Tool Design review
- Basic Design Engineering
- Quality management
- Change management
- Process Enhancement
- Process audit
- Root-cause analysis
- Cost analysis
- Tool maintenance adherence
- Tool maintenance
- Tool Trial
- MSIL Tool ID Generate
- Vendor Management
- Customer Handling
- Quality assurance
- Problem solving
- Cost analysis
- Root-cause analysis
Timeline
Sr. Eng.
Horizon Industrial Product Ltd.
05.2024 - Current
Engineer
Indo Auto Tech Limited
12.2022 - 05.2024
Engineer
Neel Metal Products Ltd.
07.2015 - 12.2022
Diploma - MECH ENGG.
INTELLECTUAL INSTITUTE OF MANAGEMENT & TECHNOLOGY
10th -
State Board
Extracurricular Activities
Contributed In Student Leadership Project Work (Metal-Detecting 4x4 Machine) Development & Fabrication
Hobbies and Interests
- Listening Music
- Playing Cricket
Languages
- English
- Hindi
- English
Profile Summary
Sr. Eng., Horizon Industrial Product Ltd., 05/23/24, Present, Overall activities of Tool Room Die maintenance and new product Development Sheet Metal Parts, Functional Knowledge of Development Jigs Fixtures, Cutting Tools, and Non-Cutting Tools, New product Development Sheet metal parts & Their process development, In-house trial & outsourcing, Development of Sheet Metal stamping welded, Design review and DAP & Development, Planning coordinating with vendor activity, Verifying and approval Pannel checker and gauge concept, Tool trial & BOP T0, T1 Sample inspection at supplier end, ECN implementation as per customer requirement, Trouble shooting during part development, Conduct daily morning meeting with tool room personnel, Knowledge about Static & Dynamics Trials for new tools, Scheduled preventive maintenance team down cleaning of die tooling, Verify dimension alignment and clearance of finished parts, Good knowledge of all conventional manufacturing tool operations, Part Problem Solve Gap Issue, Cost Saving Activity such as Tool Merging, Preparing IGS, DXF, Para solid, DWG files for wire cut of perished tools, Knowledge of the Maintenance Matrix like MTTR, MTBF, Implementing Poka Yoke & Kaizens, Finding tooling solutions
Personal Information
- Date of Birth: 07/02/93
- Marital Status: Married
Extracurricular Activities
Contributed In Student Leadership Project Work (Metal-Detecting 4x4 Machine) Development & Fabrication
Hobbies and Interests
- Listening Music
- Playing Cricket
Languages
- English
- Hindi
- English
Profile Summary
Sr. Eng., Horizon Industrial Product Ltd., 05/23/24, Present, Overall activities of Tool Room Die maintenance and new product Development Sheet Metal Parts, Functional Knowledge of Development Jigs Fixtures, Cutting Tools, and Non-Cutting Tools, New product Development Sheet metal parts & Their process development, In-house trial & outsourcing, Development of Sheet Metal stamping welded, Design review and DAP & Development, Planning coordinating with vendor activity, Verifying and approval Pannel checker and gauge concept, Tool trial & BOP T0, T1 Sample inspection at supplier end, ECN implementation as per customer requirement, Trouble shooting during part development, Conduct daily morning meeting with tool room personnel, Knowledge about Static & Dynamics Trials for new tools, Scheduled preventive maintenance team down cleaning of die tooling, Verify dimension alignment and clearance of finished parts, Good knowledge of all conventional manufacturing tool operations, Part Problem Solve Gap Issue, Cost Saving Activity such as Tool Merging, Preparing IGS, DXF, Para solid, DWG files for wire cut of perished tools, Knowledge of the Maintenance Matrix like MTTR, MTBF, Implementing Poka Yoke & Kaizens, Finding tooling solutions