R Manoj
Senior Engineer
Coimbatore
Summary
Senior Engineer professional with progressive career history across design, project leadership and financial/cost reduction initiatives in Repair,service,Repair Training, R&D environments. Known for improving productivity and generating cost containment systems. Skilled in process improvements and streamlining initiatives using Lean manufacturing and Six Sigma processes.
Gained 18 years of professional experience in the field of repair department, performs electronic Repair comprise dismantling, assembling, programming, testing and calibration of various testing and quality instruments. Trouble solving in Printed Circuit Boards integrated in Lab equipment's. Interested in Learning New Technologies.
Work & Time Efficient Maintain good Interpersonal Skills & always Keen in developing Technical Skills Having Good Ideas in Troubleshooting. Will handle Safe and Proper Maintenance. Solving Technical Problems & Achieving it. Expertise In Handling Microprocessor, Microcontroller Based Machines.
Shown Interest and successfully handling additional responsibilities offered by management.
Overview
19
19
years of professional experience
10
10
years of post-secondary education
Work History
Senior Engineer -Embedded Hardware and Software
Uster Technologies India Pvt Ltd
Coimbatore
- Uster Technologies, in its industry often called USTER, is Swiss manufacturer of analytical instruments and on-line monitoring systems for the textile industry, based in Uster, Switzerland.
- Uster Technologies has 60 years of know-how, the foundation for its unique services from laboratory testing to consulting, and from customer training to after-sales.
- Uster Technologies is leading instrument supplier for textile quality measurement and certification, high technology testing and monitoring solutions optimizing every stage of textile production.
Senior Engineer - Embedded Hardware and Software
Uster Technologies India Ltd
Coimbatore
01.2015 - Current
- Handling team of 5 technicians with multiple responsibilities in yarn Quality assurance Systems
- Responsible for Products in All India and South East Asia
- Products ensures yarn quality in winding with smart combination of capacitive and optical signals. Connection to further Uster systems prevents issues at source.
- Uster Quantum 2-Southern India UQ2-Partially Northern region and Sentinel. Uster Sentinel measures and controls most critical parameters in ring spinning – process that contributes most to yarn manufacturing costs.
- EEPROM programming and handling Lab boards
- Handling technical issues and complete coordination with Management, Service engineers and Repair station team
- Established quality of testing procedures and service
- Problem management, design analysis and design modification accordingly for critical incidents
- Conducting Weekly review meetings with reporting managers for Daily Received details, List of Urgent Requirements, Operational Issues, General Internal Issues, Complaints Calls Registering and follow up and Communicating with customers for Re-service issues if any.
- Controlled project costs by administering contracts and approving expenditures.
- Controlled engineering activities to maintain work standards, adhere to timelines and meet quality assurance targets.
Achievements
Uster Technlogies India Private Limited
Coimbatore
- Trained Local Service Station Located in Seoul, South Korea for 30 days over remote and 8 days on site and Saved large number of failures which saved huge time and cost for customers.
- Managed team of 14 employees, overseeing hiring, training, and professional growth of employees.
- Delivered special task of 2500 Serviced Products to customer locations within specific timeframes.
- Served customers and followed outlined steps of service.
- Worked with Low Skilled customers to understand their needs and provide excellent service by giving suitable training sessions.
- Managed on-site evaluations, internal audits and customer surveys.
- Successfully Trained our 20 Engineers from Japan Thailand South Korea Iran during their deputation period.
- Self Trained in work of technicians and performed on my individual. Can perform alone in critical situation absence of technicians.
Programming Specialist
Uster Technologies India Private Limited
Coimbatore
- Worked with software development and testing team members to design and develop robust solutions to meet client requirements for functionality, scalability and performance.
- Managed over 30 customer calls per day. Increased Service output by 25%.
- Created business intelligence applications and tools to capture and exploit clients' requests data points and metrics.
- Collaborated with business unit team members to design new applications system to enhance client requirements for mobile computing capabilities.
- Contributed to Laboratory Quality Control Equipment codebase used in automated deployment of software on multiple virtual machines.
- Sensor Programming in VX Works.
- Programming EEPROM for application specified Lab Products, managing .hex files.
- Programming Flash card for various products.
- Dos Programming for Checking Noise Level of ASIC in sensors.
- Assisting and data managing for R&D involved in MATLAB, FPGA, Quartus for designing and simulating.
- Used RF Test Equipment's in which monitored Spike proportionate to vibration failure of sensors.
Safety Coordinator
Uster Technologies India Private Limited
Coimbatore
03.2021 - Current
- Developed new training programs to address performance and knowledge issues.
- Recommended changes to company culture to improve safety and meet changing demands.
- Verified monthly practice of fire drills for every work shift.
- Recognized, documented and advised on removal of hazards.
- Analyzing needed safety measures and introduced suitable safety posters in workplace. Designed Relevant Safety Posters, Evacuation plan and involved in preparing Corporate Safety Manual.
- Maintaining safety protocols designing and related Success Stories in videos.
- Reduced safety incidents 100% by training and teaching risk management techniques, hazard identification, quality checks and documentation.
Corporate Social Responsibility (CSR) Consultant
Uster Technologies India Private Limited
Coimbatore
03.2020 - Current
- Consulted with clients, building owners and managers to assess current practices and strengthen diverse areas to maximize sustainability.
- Developed and executed strategies to address issues such as energy use, resource conservation and building design.
- Established clear targets and motivated team members to buy into sustainability principles at all levels.
- Introduced followed gifting Tree samplings to employees on their birthday.
- Optimized waste management programs, improved recycling and implemented composting plans.
- Completed paperwork, recognizing discrepancies and promptly addressing for resolution.
- Used Microsoft Word and other software tools to create documents and other communications.
- Developed team communications and information for meetings.
- Led projects and analyzed data to identify opportunities for improvement.
- Visited near by school which is in need to things like stationary and smart equipment. Analyses their requirement and prepared to report to management.
- Analyzed reliability of non profit organization which serves studies for poor. visited location and enquired their need now installed them smart class room which serves nearly 50 students.
Senior Engineer
Uster Technologies India Ltd
Coimbatore
06.2011 - 07.2015
- Handling technical issues and complete coordination with Management, Service engineers and Repair station team
- Handling team of 3 technicians
- Developed, implemented and maintained proactive maintenance practices
- Established and maintained productive working relationships with senior management, supervisors and employees
- Maintaining quality of testing procedures and service
- Problem management, design analysis and design modification accordingly for critical incidents
- Conducting Weekly review meetings with reporting managers for Daily Received details, List of Urgent Requirements, Operational Issues, General Internal Issues, Complaints Calls Registering and follow up and Communicating with customers for Re-service issues if any.
- Controlled project costs by administering contracts and approving expenditures.
- Controlled engineering activities to maintain work standards, adhere to timelines and meet quality assurance targets
- Defined engineering problems, collected data, established facts and drew conclusions to solve project issues
- Achieved Service target with well-planned and solidly implemented engineering solutions
Engineer
Uster Technologies India Ltd
06.2007 - 05.2011
- Handled Team of 2 technicians
- Troubling Shooting in Printed Circuit Boards, Measuring Heads and Evaluation Units of Electronic Yarn Clearing Instruments
- Experience in Calibration, Soldering of all parts of Quality Sensors
- Calibrating the Sensor by Checking all the SMD Resistors and Capacitors de-solder the burned components and replacing it with new. Checking the LCD Display and keypad connectivity in the interconnecting unit and the flex cable.
Checking the Lithium Battery Output and precisely soldering that in the mother board Checking the Resistor Bridges and +5v +3.3v +1.5v +12v +24v Supply.
Programming MPC5200 processor by VX Works Commands .Checking 3.3V by checking supervisory circuit IC . Checking differential pair driver IC and RS485 RS232 Port to and FRO communication. Enabling and disabling options related to textile Quality Control equipment's. Checking BAS28 Zener diodes FET and 1000µF Capacitor which compromise cutter voltage section. Checking the flash card 8 mb 32 mb 64 mb programming using disk image file or qualcomm file. - Experience in Modifications, Component Changing , Monitoring Endurance Test and eliminating problem
- Analyzing of Time Saving, Cost, Improvement in Efficiency
- Conducted research to test and analyze feasibility, design, operation and performance of equipment, components and systems
- Inspection of Raw Materials Component Imported, Components Requirement
- Testing in Circuits and SMD Soldering
- Preparation of Reports and Test Details
- Analyzing failures by increasing endurance test time and introducing new methods for recovering problem
- Suspected Modifications which can eliminate intermittent failure, which will increase product efficiency and Life
- Visiting Customers place and getting live status of product to analyze correct reason for failure.
Assistant Engineer
Uster Technologies India Ltd
Coimbatore
01.2005 - 05.2007
- Responsible for 3rd Generation Capacitive Sensor) for All India and South East Asia
- Preliminary inspection of items received for repairing.
- Initial Checking, dismantling, Component's replacement, Problem Identification and rectification
- Tools Handling and Accounting for entire Repair Department
- SMD Soldering practice and manual maintenance
- Identifying and pursuing knowledge of spares used for repair from spare catalogue
- Read and interpreted blueprints, technical drawings, schematics and computer-generated reports.
- Aided in analyzing, designing and implementing solutions based on provided customer parameters and needs.
- Conducted research to test and analyze feasibility, design, operation and performance of equipment, components and systems.
- Initial Checking, Replacement of Capacitive Sensor PCB Soldering into Sensor and calibration Checking Hi Frequency transformer which energizes sensor. Checking i/o Voltages in ASIC. 10 /8/ 6 Core Cable thinning, checking for continuity and fixing it with PCB. Soldering cable to 10 pin connectors. Checking all i/o Voltages in test jig.
- Checking Zero adjustment of the sensor by grinding the pads in PCB. Checking Noise level of the ASIC with RF Test equipment. Energizing the cutter coil by pulse voltage. Calibrating the sensor by reducing the voltage output by adding ¼ watt Resistor in the connector. EEPROM Programming in the Evaluation (interconnecting) unit . Checking of +12V -12V + 5V +36 V section and its filter capacitors and inductors. Checking the Voltages from DC-DC Chopper and replacing 74HC14 Schmitt trigger.
Engineering Supervisor
Uster Technologies India Private Limited
Coimbatore
04.2004 - 01.2005
- Trouble solving in Printed Circuit Boards which are integrated in Lab equipment's., Responsibilities.
- Conducted research to test and analyze feasibility, design, operation and performance of equipment, components and systems.
- Set and managed budgets for capital, expense and cost improvement activities and defined and developed project specifications.
- Balanced project priority and business demand and aligned resources to accomplish assignments, projects and continuous improvements.
Production Engineer
Indoshell Cast Pvt ltd” SIDCO
Coimbatore
04.2004 - 01.2005
- Indo Shell Cast - manufacturing Ductile Iron, Grey Iron, CG Iron (Vermicular graphite Iron), ADI, Ni Resist & Steel Castings using shell moldings, has a history of continuous improvement
- A concept that has given it past that it can be proud of and future it can look forward to with confidence.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
- Planning of Shells according to melt quantity planned
- Identification of melt poured and pouring melt within the specific time by maintaining the temperature
- Attending basic training on industry relevant modules
- Furnace lining, cooling tower maintenance
- Pouring line maintenance, reducing the rejections and short pouring
- Maintaining the manpower for shell fixing
Education
MBA - Technology Management
Bharathiyar University
Coimbatore, TN 05.2014 - 05.2016
B.E - Electrical and Electronics Engineering
Government College of Technology Coimbatore
Coimbatore, TN 06.2010 - 07.2014
Some College (No Degree) - Computer Installation And Repair Technology
HCL Career Development Centre
Coimbatore, TN 01.2009 - 04.2010
D.E.E.E - Electrical and Electronics Engineering
Karpagam Polytechnic College
Coimbatore, TN 04.2001 - 05.2004
Skills
Project And Technology Management
Production design
Process development
Customer proposals
Technical Support
Data analysis
Troubleshooting
Product Analysis
Diagnostics and troubleshooting
Organization and Time Management
Process Engineering
Equipment monitoring
Equipment operation
Equipment adjustment
Operational Support
Customer service expert
Technical issues analysis
Repair expertise
Measurement techniques
Timeline
Safety Coordinator
Uster Technologies India Private Limited
03.2021 - Current
Corporate Social Responsibility (CSR) Consultant
Uster Technologies India Private Limited
03.2020 - Current
Senior Engineer - Embedded Hardware and Software
Uster Technologies India Ltd
01.2015 - Current
MBA - Technology Management
Bharathiyar University
05.2014 - 05.2016
Senior Engineer
Uster Technologies India Ltd
06.2011 - 07.2015
B.E - Electrical and Electronics Engineering
Government College of Technology Coimbatore
06.2010 - 07.2014
Some College (No Degree) - Computer Installation And Repair Technology
HCL Career Development Centre
01.2009 - 04.2010
Engineer
Uster Technologies India Ltd
06.2007 - 05.2011
Assistant Engineer
Uster Technologies India Ltd
01.2005 - 05.2007
Engineering Supervisor
Uster Technologies India Private Limited
04.2004 - 01.2005
Production Engineer
Indoshell Cast Pvt ltd” SIDCO
04.2004 - 01.2005
D.E.E.E - Electrical and Electronics Engineering
Karpagam Polytechnic College
04.2001 - 05.2004
Senior Engineer -Embedded Hardware and Software
Uster Technologies India Pvt Ltd
Achievements
Uster Technlogies India Private Limited
Programming Specialist
Uster Technologies India Private Limited